2004 Audi A6 recalls and problems

4 recalls and 35 owner complaints on file with NHTSA for the 2004 Audi A6.

4
recalls
35
owner complaints
1
complaints mentioning a crash
2
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2004 Audi A6 recalls

Fuel system, other: storage, tank assembly

NHTSA campaign 11V267000 · reported May 3, 2011 · VOLKSWAGEN OF AMERICA, INC · 5,992 vehicles potentially affected

The problem
Volkswagen is recalling certain model year 2001-2004 audi a6, model year 2002-2003 s6 and model year 2003 rs6 vehicles equipped with 4.2l engines and manufactured from june 19, 2001, through june 8, 2004. The aging of the plastic material in the fuel tank rollover valve combined with bending stress from the aluminum ventilation line to the rollover valve nipple may lead to cracking of the nipple. If this happens, a fuel leak may result.
The risk
A fuel leak in the presence of an ignition source could lead to a vehicle fire.
The fix
Dealers will reinforce the nipple on the rollover valve to prevent leakage or repair the cracking at the nipple. The recall is expected to begin during june 2011. Owners may contact audi at 1-800-822-2834.

Fuel system, gasoline: storage, tank assembly

NHTSA campaign 08V157000 · reported April 8, 2008 · VOLKSWAGEN OF AMERICA, INC · 68,240 vehicles potentially affected

The problem
Volkswagen is recalling 68,240 my 2001-2004 audi a6 quattro vehicles equipped with 2.7l, 2.8l, or 3.0l engines and my 2001-2005 allroad quattro vehicles equipped with 2.7l or 4.2l engines. The aging of the plastic material in the fuel tank rollover valve combined with bending stress from the aluminum ventilation line to the rollover valve nipple may lead to cracking of the nipple. If this happens, a fuel leak may result.
The risk
A fuel leak in the presence of an ignition source could lead to a vehicle fire.
The fix
Dealers will reinforce the nipple on the rollover valve to prevent leakage or repair the cracking at the nipple. The recall began on june 27, 2008. Owners may contact audi at 1-800-822-2834.

Electrical system

NHTSA campaign 06V198000 · reported June 5, 2006 · VOLKSWAGEN OF AMERICA, INC · 70,512 vehicles potentially affected

The problem
On certain passenger vehicles equipped with halogen low beam headlights, certain connector pins in the headlight switch connector come into contact with each other causing a short circuit. Note: vehicles with xenon low beam headlights are not affected because the circuit in these vehicles contains a fuse, which precludes excessive current flow in the case of a short circuit. Audi s6 and s6 avant vehicles are all equipped with xenon low beam headlights and, therefore, are not longer affected by this recall.
The risk
This condition could lead to overheating or fire.
The fix
Dealers will reroute the wiring harness by installing a jumper wiring harness. The recall began on december 16, 2006. Owners may contact audi at 1-800-822-2834.

Electrical system

NHTSA campaign 04V133000 · reported March 18, 2004 · VOLKSWAGEN OF AMERICA, INC · 172,866 vehicles potentially affected

The problem
On certain passenger vehicles, if a driver's knees push against the knee bolster (crash element) located under the dashboard, it can contact the headlight switch wiring harness, and an electrical short could occur.
The risk
A fire could originate in the left dashboard area.
The fix
Dealers will install a protective covering on the knee bolster (crash element). In addition, the wiring harness as well as the felt protector on the left side of the dashboard carrier will be checked, and replaced if necessary. The recall began on july 26, 2004. Owners should contact audi at 1-800-822-2834.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Dec 12, 2023 · Service brakes

- ABS Module has intermittent failures, available for inspection - Anti-lock brakes will not work - Yes, the problem reoccurs and the module loses power and then errors out - Others - VCDS - ABS lights come on and BRAKE light stays illuminated

Dec 9, 2018 · Fuel/propulsion system · 53,000 miles

RE: SAFETY RECALL 20L8/JY; 08V157000: FUEL TANK ROLLOVER VALVE MODIFICATION; VIN: (…); 2004 AUDI A6 3.0L QUATTRO AT5 ATTACHED DOCS: 1. 20L8/JY RECALL NOTICE. 2. 7.14.2008 & 11.18.18 AUDI N. SCOTTSDALE, AZ DEALER INVOICES 3. AUDI A6 GAS TANK DIAGRAM. AUDI CORP EMAIL RESPONSE: "AT THIS TIME WE HAVE IDENTIFIED THAT THE…

Jul 25, 2017 · Electrical system

AFTERMARKET RADIO: PIONEER ELECTRONICS AVH-4100 NEX BACKUP CAMERA FAILS AND DISTRACTS DRIVER SIGNIFICANTLY. I HAVE ATTACHED A SCAN OF THE COMPLAINT TO PIONEER ELECTRONICS. THE RADIO LIKELY HAS SOFTWARE DEFECT THAT CAUSES VERY DISTRACTING FAILURES WHEN OPERATING THE BACK-UP CAMERA. PIONEER ADVERTISES THAT THIS BACKUP…

Jan 11, 2016 · Fuel/propulsion system

WHEN ENGINE IS COLD, USUALLY BELOW 0 DEGREES FUEL SPRAYS FROM INJECTORS. THIS COULD IGNITE ON EXHAUST MANIFOLDS CAUSING CAR FIRE.

Jun 8, 2015 · Engine · 103,000 miles · fire reported

TL* THE CONTACT OWNED A 2004 AUDI A6. WHILE DRIVING AT 20 MPH, SMOKE APPEARED FROM THE ENGINE COMPARTMENT AND THE VEHICLE CAUGHT FIRE. A POLICE REPORT WAS FILED AND THERE WERE NO INJURIES REPORTED. THE VEHICLE WAS DESTROYED. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 06V198000 (ELECTRICAL SYSTEM). THE…

A6 model years compared

YearRecallsComplaintsCrashesFires
2001 7113117
2002 48863
2003 76615
2004 43512
2005 39112
2006 46731
2007 45340

Across all years, the 2000 A6 has the most complaints (148). All Audi A6 years →

Questions

Does the 2004 Audi A6 have any recalls?
Yes. NHTSA lists 4 recalls for the 2004 Audi A6, the most recent reported on May 3, 2011 (Fuel system, other: storage, tank assembly). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2004 Audi A6?
Owners have filed 35 complaints with NHTSA. The most frequently reported area is fuel system, gasoline (5 complaints), followed by air bags (3).
How many 2004 Audi A6 complaints mention a crash or fire?
1 of 35 complaints report a crash and 2 a fire; 1 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received December 12, 2023.