Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.
2001 BMW 525I recalls
Air bags: frontal, driver side, inflator module
NHTSA campaign 19V015000 · reported January 14, 2019 · BMW of North America, LLC · 157,549 vehicles potentially affected
- The problem
- BMW of North America, LLC (BMW) is recalling certain model year 2000-2003 525i Sedan, 530i Sedan, 540i Sedan, 2001-2003 525i Sports Wagon and 540i Sports Wagon vehicles, and 2000-2004 X5 SAV 3.0i, X5 SAV 4.4i, and X5 SAV 4.6is vehicles. This recall affects certain vehicles where the original steering wheel has been replaced with the optional sports steering wheel. The sports steering wheel has a frontal air bag inflator that may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
- The risk
- An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
- The fix
- Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will inspect the vehicle for an optional sports steering wheel with an affected inflator. Dealers will replace the air bag module as necessary, free of charge. The recall began March 14, 2019. Owners may contact BMW customer service at 1-800-525-7417.
Air bags: frontal, sensor/control module-inactive
NHTSA campaign 03V421000 · reported October 24, 2003 · BAYERISCHE MOTOREN WERKE · 23,000 vehicles potentially affected
- The problem
- On certain passenger vehicles, a microprocessor in the air bag control module, which activates the front air bags, the side air bags, the front seat safety belt pretensioners, and the battery safety terminal, may have a malfunction that could lead to an unintended activation of one or more of these components.
- The risk
- Unexpected deployment of the air bag(s) could cause serious injury if an occupant is too close to the deploying air bag(s). In addition, the battery safety terminal may also be activated. If that happens, the starter cable would become disconnected from the battery, and the engine could not be restarted.
- The fix
- Dealers will replace the air bag control module. Owner notification began november10, 2003. Owners should contact bmw at 1-800-831-1117.
Engine and engine cooling: cooling system, fan
NHTSA campaign 02V138000 · reported May 16, 2002 · BAYERISCHE MOTOREN WERKE · 1,550 vehicles potentially affected
- The problem
- On certain passenger vehicles, the engine auxiliary/cooling fan operation, including variable speed, is electronically controlled. Failure of the fan motor can cause the electrical circuitry of the fan control unit to overload and fail, causing the fan to stop operating.
- The risk
- If this were to occur, engine overheating and subsequent engine damage could result. In addition, it is possible for the failure of the electrical circuitry to cause a fire in the fan control unit located in the front of the engine compartment.
- The fix
- Dealers will replace the fan. Owner notification began september 28, 2001. This is a supplement to a recall that began during september 2001 (see recall campaign 01v206). Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact bmw at 1-800-831-1117.
Engine and engine cooling: cooling system, fan
NHTSA campaign 01V206000 · reported June 21, 2001 · BAYERISCHE MOTOREN WERKE · 76,469 vehicles potentially affected
- The problem
- Vehicle description: passenger vehicles. The engine auxiliary/cooling fan operation, including variable speed, is electronically controlled. Failure of the fan motor can cause the electrical circuitry of the fan control unit to overload and fail, causing the fan to stop operating.
- The risk
- If this were to occur, engine overheating and subsequent engine damage could result. In addition, it is possible for the failure of the electrical circuitry to cause a fire in the fan control unit located in the front of the engine compartment.
- The fix
- Dealers will replace the fan. Owner notification began september 28, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact bmw at 1-800-831-1117.
What owners report
Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.
Dec 25, 2024 · Electrical system
We arrived at church, and I remained behind finishing my makeup. My husband locked the car with the fob out of habit, and my foot was holding the passenger door open. Forgetting the door had been locked with the fob, I accidentally allowed the passenger door to close. I had no keys. Services began, not a soul in site…
Oct 28, 2020 · Air bags
BMW IS USING THE RECALL TO FORCE PEOPLE BACK INTO THEIR SERVICE CENTER. EVEN WHEN A REPAIR ISN'T REQUIRED. THEN, THEY TELL YOU THAT THERE ARE 100 OTHER THINGS THAT ARE NEEDED ON YOUR VEHICLE. ATTACHED ARE THE SAMPLES OF THE DOCUMENTS. THIS BEHAVIOR IS FRAUDULENT AND DECEPTIVE. EVEN THOUGH THEY KNOW MY VEHICLE DOES NOT…
Mar 5, 2020 · Electrical system · 177,000 miles · fire reported
I DROVE THE CAR A MILE TO THE STORE AND A MILE BACK AND WHEN I WAS WALKING AWAY YOU COULD SEE A SPARK AND THEN A MINUTE LATER ANOTHER ONE AND ANOTHER UNTIL THEN THE CAR STARTED SMOKING AND WITHIN 4 MINUTES THE CAR WAS ENGULFED IN FLAMES. MY SECURITY CAMERAS CAUGHT THE WHOLE THING ON TAPE. WE TRIED OUR BEST TO CONTAIN…
Feb 19, 2020 · Engine and engine cooling · 160,000 miles · fire reported
TL* THE CONTACT OWNS A 2001 BMW 525I. THE CONTACT STATED AFTER PARKING AND RETURNING TO THE VEHICLE, UPON STARTING THE VEHICLE DETECTED A BURNING ODOR AND FLAMES EXITING THE FRONT OF HOOD. THE CONTACT STATED NO WARNING LIGHT WAS ILLUMINATED. THE CONTACT STATED WHEN OPENING THE HOOD HE SAW FIRE LOCATED IN FRONT OF THE…
Feb 18, 2020 · Electrical system · 160,000 miles · fire reported
I HAD TAKEN A LONGER ROAD TRIP, AND WAS ON MY WAY BACK, ABOUT A QUARTER OF THE WAY WHEN WE STOPPED FOR DINNER. I PARKED, AND EVERYTHING WAS USUAL. A COUPLE MINUTES LATER, I WENT TO MOVE THE CAR, AND WHILE I WAS WAITING IN A DRIVE-THRU LINE, I SEE SMOKE BILLOWING OUT FROM UNDER THE HOOD AND I SMELL A BURNING SMELL. I…
Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received December 25, 2024.