2005 BMW R1200 GS recalls and problems

9 recalls and 51 owner complaints on file with NHTSA for the 2005 BMW R1200 GS.

9
recalls
51
owner complaints
3
complaints mentioning a crash
0
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2005 BMW R1200 GS recalls

Fuel system, gasoline: delivery, fuel pump

NHTSA campaign 20V471000 · reported August 10, 2020 · BMW of North America, LLC · 16,926 vehicles potentially affected

The problem
BMW of North America, LLC (BMW) is recalling certain 2009-2011 K1300 (S, GT), 2010-2011 S1000 RR, 2005-2011 R1200 (GS, GS Adventure, R, RT, S, ST), 2006-2010 HP2 (Enduro, Megamoto, Sport), 2005-2008 K1200 (R, R Sport, S, GT), and 2012 K1600 (GT, GTL) motorcycles that were repaired under recall 13V-617 with the support ring remedy and where the fuel pump was not replaced at a later date. This recall involves the fuel pump, and also the auxiliary fuel pump as applicable. The affected motorcycles have a fuel pump flange that may crack, possibly resulting in a fuel leak while the engine is running.
The risk
A fuel leak in the presence of an ignition source can increase the risk of a fire.
The fix
BMW will notify owners, and dealers will replace the fuel pump(s) with an improved version, free of charge. The recall began January 18, 2021. Owners may contact BMW customer service at 1-800-525-7417.

Wheels: lugs/nuts/bolts/studs

NHTSA campaign 15V141000 · reported March 11, 2015 · BMW of North America, LLC · 43,426 vehicles potentially affected

The problem
BMW of North America, LLC (BMW) is recalling certain model year 2005-2010 R1200GS and R1200RT, 2006-2010 R1200GS Adventure, 2007-2010 R1200R, 2007 R1200S and K1200R Sport, 2005-2007 R1200ST, 2008-2009 HP2 Megamoto, 2006 HP2 Enduro, 2008-2010 HP2 Sport, 2005-2008 K1200S, 2006-2008 K1200R, K1200GT, 2009-2011 K1300S, 2010-2011 K1300R, and 2009-2010 K1300GT motorcycles. In the affected motorcycles, the rear wheel mounting flange may crack if the rear wheel mounting bolts are over tightened.
The risk
If the rear wheel mounting flange cracks, the mounting bolts may loosen and the rear wheel may not remain secured to the motorcycle, causing a loss of stability and increasing the risk of a crash.
The fix
BMW will notify owners, and dealers will replace the existing aluminum rear wheel flange with a steel one, free of charge. The recall began on May 7, 2015. Owners may contact BMW customer service at 1-800-525-7417.

Fuel system, gasoline: delivery, fuel pump

NHTSA campaign 13V617000 · reported December 12, 2013 · BMW of North America, LLC · 50,184 vehicles potentially affected

The problem
BMW of North America, LLC (BMW) is recalling certain model year 2005-2011 model year R-model motorcycles, model year 2005-2012 K-model motorcycles, model year 2010-2011 S 1000 model motorcycles, and model year 2006-2010 HP2 motorcycles. In the affected motorcycles, the fuel pump flange (and the auxiliary fuel pump flange if equipped) could develop cracks and leak fuel.
The risk
A fuel leak in the presence of an ignition source may result in a fire.
The fix
BMW will notify owners, and dealers will either reinforce the fuel pump flange or replace the pump, as necessary, free of charge. The recall began on April 16, 2014. Owners may contact BMW customer relations at 1-800-525-7417 or email BMW at [email protected].

Service brakes, hydraulic: antilock/traction control/electronic limited slip

NHTSA campaign 06V164000 · reported May 15, 2006 · BMW OF NORTH AMERICA, LLC · 13,200 vehicles potentially affected

The problem
On certain motorcycles, under rapid, repeated, and unusually harsh braking, loss of ABS capability could temporarily occur.
The risk
Temporary loss of ABS braking could increase the risk of a crash.
The fix
Dealers will add a physical restriction, in the form of a banjo bolt with a flow restrictor to the brake line, and on certain models dealers will install new front brake discs of a slightly larger thickness free of charge. The recall began on june 5, 2006, and will be a phased mailing through october 2006. Owners may contact bmw at 1-800-831-1117.

Service brakes, hydraulic

NHTSA campaign 06V134000 · reported April 24, 2006 · BMW OF NORTH AMERICA, LLC · 9,260 vehicles potentially affected

The problem
On certain motorcycles, if certain procedures are performed that involves removal of the front left brake caliper, the ABS sensor cable can be routed incorrectly and when the caliper is reinstalled, the sensor cable can come into contact and rub against the front brake disc. Overtime, if the chafing becomes severe, it is possible to lose the ABS function.
The risk
Loss of ABS function could increase the risk of a crash during certain riding conditions.
The fix
Dealers will attach additional retaining clips free of charge to the ABS sensor cable, which will provide a more secure connection to the wheel carrier. The recall began on june 5, 2006, and will be a phased mailing through october 2006. Owners may contact bmw at 1-800-831-1117.

Engine and engine cooling

NHTSA campaign 05V172000 · reported April 27, 2005 · BMW OF NORTH AMERICA, LLC · 500 vehicles potentially affected

The problem
On certain motorcycles, exposure of the throttle housing to road debris could fall and become caught between the throttle-body and the engine block.
The risk
This could restrict movement of the throttle-cable pulley that, in turn, could affect throttle operation and increase the risk of a crash.
The fix
Dealers will install a cover over the throttle-cable pulley free of charge. The recall began on may 10, 2005. Owners may contact bmw at 1-800-831-1117.

Fuel system, gasoline: delivery, fuel pump

NHTSA campaign 05V082000 · reported March 3, 2005 · BMW OF NORTH AMERICA, LLC · 3,084 vehicles potentially affected

The problem
On certain motorcycles, the defect involves a water leak around the fuel pump that is integrated within the fuel tank. An o-ring seal attached to the pump's electronic housing does not meet specifications and water can bypass this seal and contact the pump electronics.
The risk
Engine stalling, or a failure to start, could occur without prior warning. If stalling were to occur while the motorcycle was being driven, the rider would be unable to maintain speed or accelerate and a crash could occur without prior warning.
The fix
Dealers will replace a sealing ring. If the fuel pump electronic unit is corroded, it will be replaced free of charge. The recall began may 9, 2005. Additional my 2005 r1200 gs motorcycles were added to this recall in december 2005. Owners of my 2005 motorcycles will receive a notification during february 2006 through august 2006. Owners may contact bmw at 1-800-831-1117.

Service brakes, hydraulic: foundation components, hoses, lines/piping, and fittings

NHTSA campaign 04V576000 · reported December 6, 2004 · BMW OF NORTH AMERICA, LLC · 485 vehicles potentially affected

The problem
On certain motorcycles, an adapter in the rear brake line connects a rigid section to a flexible section. If the rigid section is not properly engaged in the adapter, it is possible for a leak to develop.
The risk
Brake fluid loss could result. The rear braking capability would not be possible, increasing the risk of a crash.
The fix
Dealers will inspect the rear brake line and adapter. If the inspection reveals that the rigid section of the brake line is not properly engaged in the adapter, then the entire adapter will be replaced. The recall began december 15, 2004. Owners should contact bmw at 1-800-831-1117.

Service brakes, hydraulic: antilock/traction control/electronic limited slip

NHTSA campaign 04V297000 · reported June 22, 2004 · BAYERISCHE MOTOREN WERKE · 99 vehicles potentially affected

The problem
On certain motorcycles, the integral anti-lock brake system (iabs) sensor sealing o-ring connection at the rear axle housing may be damaged. An oil leak may develop.
The risk
If this happens, oil could contact the rear wheel and the rear wheel brake disk, and the rider may not be able to control the motorcycle. A crash could occur.
The fix
Dealers will replace the rear wheel iabs sensor sealing o-ring. The recall began july 14, 2004. Owners should contact bmw at 1-800-831-1117.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

May 11, 2020 · Wheels · 12,078 miles

UPON INSPECTION, I DISCOVERED 4 OF THE 5 WHEEL MOUNTING HOLES IN THE ALUMINUM REAR WHEEL FLANGE ARE CRACKED. I HAVE READ ABOUT MANY PEOPLE HAVING THIS ISSUE WITH THIS MODEL VEHICLE. I'VE STOPPED RIDING UNTIL IT IS FIXED BECAUSE IT COULD BREAK CAUSING AN ACCIDENT WHICH COULD LEAD TO INJURY OR DEATH.

Apr 26, 2020 · Wheels · 12,078 miles

AFTER NOTICING A SMALL AMOUNT OF EXCESSIVE MOVEMENT IN THE REAR WHEEL WHEN RIDING THROUGH TURNS, I GOT HOME AND INSPECTED THE AREA AND FOUND CRACKS IN THE ALUMINUM REAR WHEEL FLANGE AT THE WHEEL MOUNTING HOLES. AFTER RESEARCHING THE ISSUE, I DISCOVERED THIS IS A RECALLED PART UNDER RECALL CAMPAIGN 15V-141. THE RECALL…

Mar 2, 2020 · Engine · 16,002 miles

LEAKING FUEL FLANGED, THE MATERIAL IS MADE OF PLASTIC AND PRONE TO BREAKING THAT CAN CAUSE FUEL TO LEAK TO THE ENGINE THEN IGNITING THE FUEL THAT WILL START ENGINE FIRE.

Oct 31, 2018 · Fuel/propulsion system · 24,000 miles

TL* THE CONTACT OWNS A 2005 BMW R1200 GS. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 20 MPH, FUEL HAD LEAKED FROM THE FUEL PUMP FLANGE AND SPRAYED ONTO THE RIDERS LEG AND PARTS OF THE MOTORCYCLE. THE CAUSE OF THE FAILURE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER AND AN UNKNOWN LOCAL DEALER WERE NOTIFIED…

Jun 25, 2017 · Service brakes · 59,000 miles

ABS PUMP FAILURE.

R1200 GS model years compared

YearRecallsComplaintsCrashesFires
2004 3400
2005 95130
2006 9900
2007 64230
2008 83211

Across all years, the 2005 R1200 GS has the most complaints (51). All BMW R1200 GS years →

Questions

Does the 2005 BMW R1200 GS have any recalls?
Yes. NHTSA lists 9 recalls for the 2005 BMW R1200 GS, the most recent reported on August 10, 2020 (Fuel system, gasoline: delivery, fuel pump). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2005 BMW R1200 GS?
Owners have filed 51 complaints with NHTSA. The most frequently reported area is power train (16 complaints), followed by fuel/propulsion system (13).
How many 2005 BMW R1200 GS complaints mention a crash or fire?
3 of 51 complaints report a crash and 0 a fire; 3 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received May 11, 2020.