2003 Chevrolet Astro recalls and problems

1 recall and 62 owner complaints on file with NHTSA for the 2003 Chevrolet Astro.

1
recalls
62
owner complaints
3
complaints mentioning a crash
3
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2003 Chevrolet Astro recalls

Suspension: front, control arm, lower ball joint

NHTSA campaign 03V328000 · reported September 12, 2003 · GENERAL MOTORS CORP. · 41,477 vehicles potentially affected

The problem
Certain minivans have an interference condition between the lower ball joint rubber boot and the steering knuckle (both left/right sides), which could result in cutting of the boot that is intended to seal the ball joint. If the lower ball joint boot were cut, contamination from the road (salt, dirt, water, etc.) could enter the ball socket area of the ball joint causing the joint to wear out too quickly.
The risk
The steering knuckle could separate from the lower control arm, dropping down the affected corner of the vehicle. The coil spring would push the control arm down into contact with the ground, creating a drag that would slow the vehicle. The driver could have difficulty in maintaining the directional control of the vehicle. In addition, the affected wheel assembly could separate from the vehicle if forces resulting from the wheel's dragging action were sufficient to fracture the tie rod end and upper ball joint connections. Separation of the wheel assembly would also sever that wheel's hydraulic brake hose, resulting in lost braking performance from the front brake system. Vehicle stopping distance would increase, which could result in a crash.
The fix
Dealers will replace the steering knuckles. Owner notification is expected to begin on april 8, 2004. Owners should contact chevrolet at 1-800-630-2438 or gmc at 1-866-996-9463.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Apr 30, 2021 · Suspension · 392,000 miles

TL* THE CONTACT OWNS A 2003 CHEVROLET ASTRO. THE CONTACT WAS MADE AWARE BY AN INDEPENDENT MECHANIC THAT HIS VEHICLE WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 03V328000 (SUSPENSION) WHILE PERFORMING ROUTINE MAINTENANCE ON THE VEHICLE. THE VEHICLE WAS DIAGNOSED WITH A FAULTY STEERING KNUCKLE AND LOWER BALL JOINTS. MYRTLE…

Oct 27, 2017 · Electrical system · 118,000 miles

FRONT SUSPENSION ISSUES, ELECTRICAL GAUGES, REPLACEMENT OF FUEL TANK PUMP, DOOR LATCHES FAILING TO OPEN ON SLIDING SIDE DOOR MAKING EXITING OF VEHICLE IMPOSSIBLE, RECALL OF 02V328000 UNABLE TO BE CONFIRMED AS HANDLED BY ANY DEALERS.

Jul 30, 2015 · Air bags · 206,000 miles · crash reported

2003 CHEVROLET ASTRO CARGO VAN AIR BAG DID NOT DEPLOY AT TIME OF COLLISION. ASTRO VAN WAS HIT ON PASSENGER SIDE, FRONT WHEEL WELL & BUMPER. DRIVER WHO HIT VAN WAS EXCEEDING SPEED LIMIT, APPROXIMATELY DOING CLOSER TO 40 MPH IN A 25 MPH ZONE WHEN THEY HIT OUR VAN. WE WERE JUST STARTING TO PROCEED AFTER A STOP SIGN…

May 26, 2014 · Service brakes · 96,500 miles

I WAS DRIVING PULLING A TRAILER ON THE FREEWAY WHEN SUDDENLY THE TRAFFIC STOP. I APPLIED THE BRAKES AT A SAFE DISTANCE WHEN SUDDENLY MY BRAKES WHEN ALL THE WAY TO THE FLOOR I APPLIED THE EMERGENCY BRAKES AND STOP. I HAD TO GO THRU THE EMERGENCY LANE. I TOLD MY SON TO PUSH THE BRAKE PEDAL WHILE I WAS UNDERNEATH AND THE…

Apr 5, 2014 · Service brakes · 150,000 miles

MY SPOUSE WAS DRIVING AND WE WERE STOPPED AT A YARD SALE. WE RETURNED TO THE VEHICLE AND STARTED TO BACK OUT WHEN SHE NOTICED THE STEERING WHEEL WAS EXTREMELY HARD TO TURN. THEN WHEN SHE WANTED TO STOP THE VEHICLE THE BRAKES WERE EXTREME HARD TO OPERATE. AFTER SOME RESEARCH WE LEARNED OF HUNDREDS OF BRAKE MALFUNCTIONS…

Astro model years compared

YearRecallsComplaintsCrashesFires
2000 0175263
2001 19091
2002 16973
2003 16233
2004 01411
2005 0910

Across all years, the 2000 Astro has the most complaints (175). All Chevrolet Astro years →

Questions

Does the 2003 Chevrolet Astro have any recalls?
Yes. NHTSA lists 1 recall for the 2003 Chevrolet Astro, the most recent reported on September 12, 2003 (Suspension: front, control arm, lower ball joint). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2003 Chevrolet Astro?
Owners have filed 62 complaints with NHTSA. The most frequently reported area is service brakes, hydraulic (21 complaints), followed by electrical system (10).
How many 2003 Chevrolet Astro complaints mention a crash or fire?
3 of 62 complaints report a crash and 3 a fire; 4 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received April 30, 2021.