2005 Chevrolet Express recalls and problems

8 recalls and 23 owner complaints on file with NHTSA for the 2005 Chevrolet Express.

8
recalls
23
owner complaints
0
complaints mentioning a crash
1
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2005 Chevrolet Express recalls

Equipment adaptive/mobility

NHTSA campaign 09V307000 · reported July 29, 2009 · THE CUSTOMIZERS INC. · 3 vehicles potentially affected

The problem
Customizers is recalling 3 vans equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift system accessible for motor vehicles," the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.
The risk
A lift occupant can be injured should the lift begin to stow unintentionally.
The fix
Customizers is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). Owners may contact ricon at 1-818-267-3000.

Equipment adaptive/mobility

NHTSA campaign 09V270000 · reported July 6, 2009 · MAIN MOBILITY, INC. · 185 vehicles potentially affected

The problem
Main mobility is recalling 185 model year 2005 through 2009 chevrolet express and gmc savana vans manufactured between april 1, 2005 and june 25, 2009, equipped with ricon platform style wheelchair lifts. These vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations in motor vehicles." the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.
The risk
The user of the lift could be injured should the lift move unintentionally.
The fix
Main mobility is working with ricon to correct the wheelchair lifts free of charge (please see 07e095). Owners may contact ricon at 1-818-267-3000 or main mobility at 1-716-759-6811.

Equipment adaptive/mobility

NHTSA campaign 09V272000 · reported July 6, 2009 · MAIN MOBILITY, INC. · 185 vehicles potentially affected

The problem
Main mobility is recalling 185 model year 2005 through 2009 chevrolet express and gmc savana vans manufactured between april 1, 2005 and june 25, 2009, equipped with ricon platform style wheelchair lifts. These vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift installations in motor vehicles." the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.
The risk
The user of the lift could be injured should the lift move unintentionally.
The fix
Main mobility is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). Owners may contact ricon at 1-818-267-3000 or main mobility at 1-716-759-6811.

Equipment adaptive/mobility

NHTSA campaign 09V049000 · reported February 6, 2009 · MOBILITY SPECIALIST INC · 86 vehicles potentially affected

The problem
Mobility is recalling 86 my 2005-2006 ford e-series and chevrolet express van equipped with ricon platform style wheelchair lifts. These vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations on motor vehicles." the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.
The risk
The user of the lift could be injured should the lift move unintentionally.
The fix
Mobility is working with ricon to correct the wheelchair lifts free of charge (please see 07e095). Owners may contact ricon at 1-818-267-3000 or mobility at 714-674-0480.

Equipment adaptive/mobility

NHTSA campaign 09V050000 · reported February 6, 2009 · MOBILITY SPECIALIST INC · 43 vehicles potentially affected

The problem
Mobility is recalling 43 my 2005-2006 ford e-series and chevrolet express vans equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift system accessible for motor vehicles." the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.
The risk
A lift occupant can be injured should the lift begin to stow unintentionally.
The fix
Mobility is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). Owners may contact ricon at 1-818-267-3000 or mobility at 714-674-0480.

Seat belts

NHTSA campaign 05V558000 · reported December 19, 2005 · GENERAL MOTORS CORP. · 425,593 vehicles potentially affected

The problem
On certain full-size passenger, cargo, or cutaway vans, the front and rear seat belt buckles will not latch or will not unlatch.
The risk
In the event of a crash, a seat occupant may not be properly restrained increasing the risk of personal injury.
The fix
Dealers will inspect the buckles and, if found to be inoperative, the entire buckle assembly would be replaced. For buckles found to be operative, dealer will replace only the upper buckle cover. The recall will be conducted in phases. The first phase mailing began during march 2006. Owners may contact chevrolet at 1-800-630-2438 or gmc at 1-866-996-9463.

Exterior lighting

NHTSA campaign 05V530000 · reported November 7, 2005 · SANTA FE VANS · 3 vehicles potentially affected

The problem
Certain conversion vans built on gmc/chevrolet chassis fail to comply with requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices and associated equipment." the housing lens of the center high mounted stop lamp does not allow enough light to emit from the lamp.
The risk
Following vehicles may not be fully informed of vehicle braking. Rear-end collisions and injury to occupants may occur.
The fix
Santa fe is working with audiovox to replace the center high-mounted brake lamp assembly. Owners may contact santa fe at 1-800-274-1886 or asa at 1-574-266-3172.

Service brakes, hydraulic

NHTSA campaign 05V043000 · reported February 8, 2005 · GENERAL MOTORS CORP. · 77,411 vehicles potentially affected

The problem
Certain trucks, sport utility vehicles, and vans equipped with bosch hydro-boost brake assemblies, the hydraulic brake booster pressure accumulator may crack and separate from the hydro-boost assembly during normal operating conditions.
The risk
If a separation occurred and the hood of the vehicle were open, fragments from the accumulator could cause injury to people in the immediate area. The presence of this crack or fractured surface could allow the hydraulic fluid to leak from the accumulator circuit of the booster assembly. The loss of fluid would cause increased steering and braking effort and a crash may occur without prior warning.
The fix
Dealers will test the hydro-boost assembly for functional operation of the two-function valve. If the hydro-boost assembly fails the test, dealers will replace the assembly free of charge. The recall began on march 23, 2005. Owners may contact chevrolet at 1-800-630-2438, gmc trucks at 1-866-996-9463 and hummer at 1-800-732-5493.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

May 8, 2026 · Tires

LT245/75R16. Driving north on I-77 around Charlotte, NC around 7:40 PM and the tire blew out. I saw in my left rearview mirror the treads roll off the right side of the highway. I did not run over anything. Travel speed was 65 to 70 mph in medium traffic. No warning lights came on. Did not lose control and was able to…

Apr 11, 2026 · Service brakes

I was driving and out of no where my brakes “ all four wheels “ locked up as if I was hauling a heavy load . I put on my hazard lights to warn the semi behind me. So I maintained control of my line until the cargo van slowed down to a safe speed for me to pull over . I thought the semi was going to run into the back…

Nov 24, 2025 · Air bags

I was in a front end Collison due to a brake failure and when I have a steel gate at about 30 mph no airbag deployed. Car was towed by the Upper Darby Police Department and it is totaled. I sustained injuries. There was no airbag light brake warning light came when I attempted to use the emergency brake when regular…

Sep 29, 2022 · Suspension · 200,000 miles

The contact owns a 2005 Chevrolet Express. The contact stated that while driving, the front passenger’s side tire started to wobble. The vehicle was taken to an independent mechanic and the contact was informed that the tie rod needed to be replaced. The vehicle was repaired. Additionally, the contact stated that…

Sep 8, 2022 · Service brakes

Hole warn in front passenger side brake line from battery cable going to engine starter motor. The shielding on electrical cable rubbed and wore a hole in the brake line causing fluid to flow out and caused brakes to fail. No one was injured and no accident. I was backing out of the driveway the brakes failed, next I…

Express model years compared

YearRecallsComplaintsCrashesFires
2002 05603
2003 105927
2004 62112
2005 82301
2006 161220
2007 41811
2008 101400

Across all years, the 2000 Express has the most complaints (84). All Chevrolet Express years →

Questions

Does the 2005 Chevrolet Express have any recalls?
Yes. NHTSA lists 8 recalls for the 2005 Chevrolet Express, the most recent reported on July 29, 2009 (Equipment adaptive/mobility). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2005 Chevrolet Express?
Owners have filed 23 complaints with NHTSA. The most frequently reported area is structure (5 complaints), followed by electrical system (4).
How many 2005 Chevrolet Express complaints mention a crash or fire?
0 of 23 complaints report a crash and 1 a fire; 1 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received May 8, 2026.