2021 Chevrolet Express recalls and problems

2 recalls and 13 owner complaints on file with NHTSA for the 2021 Chevrolet Express.

2
recalls
13
owner complaints
1
complaints mentioning a crash
1
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2021 Chevrolet Express recalls

Electrical system: 12v/24v/48v battery, cables

NHTSA campaign 21V189000 · reported March 18, 2021 · General Motors, LLC · 10,154 vehicles potentially affected

The problem
General Motors, LLC (GM) is recalling certain 2021 Chevrolet Express and GMC Savana vehicles equipped with 6.6L gasoline engines. The positive battery cable terminals may contact a fuse block assembly attachment post and cause an electrical short circuit.
The risk
A short-circuit can increase the risk of a fire.
The fix
Owners are advised to park their vehicles outside and away from structures until the repair is complete. GM will notify owners, and dealers will remove a portion of the anti-rotation tab on both positive battery cable terminals near the fuse block assembly attachments, free of charge. If too much of the tab had been removed during prior servicing, the battery cable will be replaced, free of charge. The recall began April 16, 2021. Owners may contact Chevrolet customer service at 1-800-222-1020, and GMC customer service at 1-800-462-8782. GM's number for this recall is N202325160.

Tires

NHTSA campaign 21V115000 · reported February 25, 2021 · General Motors, LLC · 33,838 vehicles potentially affected

The problem
General Motors LLC (GM) is recalling certain 2020 Buick Enclave, Cadillac XT4, XT5, Escalade, Escalade ESV, Chevrolet Suburban, Tahoe, Traverse, GMC Yukon, Yukon XL, 2018-2021 Chevrolet Express, GMC Savana, 2019-2020 Chevrolet Blazer, Silverado 1500, GMC Acadia, Sierra 1500, and certain Continental tires sold to the aftermarket for various model year 2018-2021 vehicles. The affected tires were cured for too long during production.
The risk
Over cured tires may develop a break in the sidewall resulting in sudden air loss or a belt edge separation which could lead to a tread/belt loss. Either condition can cause a loss of vehicle control, increasing the risk of a crash.
The fix
GM will notify owners, and dealers will inspect the tires, replacing them as necessary, free of charge. The recall began March 22, 2021. Owners may contact GMC customer service at 1-888-988-7267, Buick customer service at 1-866-608-8080, Chevrolet customer service at 1-800-222-1020 or Cadillac customer service at 1-800-458-8006. GM's number for this recall is N212329050.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Jul 8, 2026 · Air bags · fire reported

Vehicle Caught Fire while driving on the highway. This is the third Chevy express 2021 that caught fire in last three months. [VIN removed] - 2021 Chevy Express 3500 - Date of Fire - July 6th 2026 [VIN removed] - 2022 Chevy Express 3500 - Date Of Fire - April 16th 2026 [VIN removed] - 2021 Chevy Express 3500 - Date Of…

Jul 8, 2026 · Air bags

Vehicle Caught Fire while driving on the highway. This is the third Chevy express 2021 that caught fire in last three months. [VIN removed] - 2021 Chevy Express 3500 - Date of Fire - July 6th 2026 [VIN removed] - 2022 Chevy Express 3500 - Date Of Fire - April 16th 2026 [VIN removed] - 2021 Chevy Express 3500 - Date Of…

Mar 8, 2025 · Power train

My 2021 Chevrolet express van with an 8L90 transmission has failed after only 80k miles, willing to have it inspected. Check engine codes show P0700 and P2714 on 02/08/25. No prior warning lamps. This product has put my safety at risk due to overheating and making the vehicle go into limp mode while on public…

Mar 5, 2025 · Service brakes, hydraulic · 18,000 miles

The contact owns a 2021 Chevrolet Express. The contact stated that while driving at an undisclosed speed, the vehicle started to pull to the left, prompting the contact to pull over to the shoulder off the roadway. After a visual inspection, the contact stated there was smoke coming from the driver's side front…

Jan 4, 2025 · Service brakes

This is a Forest River Sunseeker Motorhome on a 2021 Chevrolet Express chasis. On Friday, […], after being in stop and go traffic for 10-15 minutes on […] driving at 65 mph, a smell of burning brakes started filling up the motorhome. Then the vehicle started to wobble and the ABS light came on. Pulled over to the side…

Express model years compared

YearRecallsComplaintsCrashesFires
2018 61101
2019 4810
2020 11710
2021 21311
2023 1200
2024 0100

Across all years, the 2000 Express has the most complaints (84). All Chevrolet Express years →

Questions

Does the 2021 Chevrolet Express have any recalls?
Yes. NHTSA lists 2 recalls for the 2021 Chevrolet Express, the most recent reported on March 18, 2021 (Electrical system: 12v/24v/48v battery, cables). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2021 Chevrolet Express?
Owners have filed 13 complaints with NHTSA. The most frequently reported area is air bags (3 complaints), followed by fuel/propulsion system (3).
How many 2021 Chevrolet Express complaints mention a crash or fire?
1 of 13 complaints report a crash and 1 a fire; 1 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received July 8, 2026.