CarRecallDB

2005 Chevrolet Kodiak recalls and problems

3 recalls and 3 owner complaints on file with NHTSA for the 2005 Chevrolet Kodiak.

3
recalls
3
owner complaints
0
complaints mentioning a crash
0
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2005 Chevrolet Kodiak recalls

Steering

NHTSA campaign 07V469000 · reported October 4, 2007 · GENERAL MOTORS CORP. · 990 vehicles potentially affected

The problem
On certain medium duty trucks equipped with zf model 8018 steering gears, the steering gear may have been produced incorrectly. A steering gear with this condition may produce the feeling of hitting a curb and a cracking or pinging sound when the steering wheel is turned.
The risk
The steering wheel position may be off-center and increased effort may be required when turning, increasing the risk of a crash.
The fix
Dealers will inspect for certain date codes and verify the mileage on steering gears and replace gears as necessary. The recall began on october 25, 2007. Owners may contact chevrolet at 1-800-630-2438; gmc at 1-866-996-9463; or isuzu at 1-800-255-6727.

Service brakes, hydraulic: fluid

NHTSA campaign 05V288000 · reported June 16, 2005 · GENERAL MOTORS CORP. · 6,698 vehicles potentially affected

The problem
Certain 2003-2005 model year 4500/5500 series chevrolet kodiak, school bus chassis, and gmc topkick vehicles; and 2003-2004 model year gmc school bus chassis vehicles equipped with an 8.1l engine and hydromax brake system. The power steering hose may come into contact with a portion of the intermediate steering shaft. A hole could be worn in the hose and a loss of hydraulic fluid would occur.
The risk
If there is sufficient amount of fluid loss, the driver will hear a noise from the power steering pump, the brake warning light and warning tone will activate. Increased effort may be required for steering and braking, increasing the risk of a crash.
The fix
Gm will notify its customers and dealers will reroute the power steering hose. If the steel braiding of the hose is exposed, dealers are to replace the hose free of charge. The recall began on july 12, 2005. Owners may contact chevrolet at 800-630-2438 or gmc at 866-996-9463.

Service brakes, hydraulic

NHTSA campaign 05V043000 · reported February 8, 2005 · GENERAL MOTORS CORP. · 77,411 vehicles potentially affected

The problem
Certain trucks, sport utility vehicles, and vans equipped with bosch hydro-boost brake assemblies, the hydraulic brake booster pressure accumulator may crack and separate from the hydro-boost assembly during normal operating conditions.
The risk
If a separation occurred and the hood of the vehicle were open, fragments from the accumulator could cause injury to people in the immediate area. The presence of this crack or fractured surface could allow the hydraulic fluid to leak from the accumulator circuit of the booster assembly. The loss of fluid would cause increased steering and braking effort and a crash may occur without prior warning.
The fix
Dealers will test the hydro-boost assembly for functional operation of the two-function valve. If the hydro-boost assembly fails the test, dealers will replace the assembly free of charge. The recall began on march 23, 2005. Owners may contact chevrolet at 1-800-630-2438, gmc trucks at 1-866-996-9463 and hummer at 1-800-732-5493.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Apr 1, 2014 · Service brakes · 5,000 miles

TL* THE CONTACT OWNS A 2005 CHEVROLET KODIAK. THE CONTACT STATED THAT THE EMERGENCY BRAKE FAILED TO LOCK WHEN ENGAGED. THE CONTACT ALSO MENTIONED THAT THE EMERGENCY BRAKE WOULD RELEASE INDEPENDENTLY. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT…

Jan 14, 2009 · Service brakes, hydraulic · 3,000 miles

TL CONTACT OWNS A 2005 CHEVROLET KODIAK. THE CONTACT HAS BEEN EXPERIENCING ISSUES WITH THE EXHAUST BRAKES ON HIS VEHICLE. THE BRAKES HAVE BEEN REPLACED NUMEROUS TIMES OVER THE YEARS, BUT THE FAILURE PERSISTS. THE EXHAUST BRAKES HAVE BEEN SHUTTING OFF AT THE WRONG TIME. THE BRAKES ARE SUPPOSED TO SHUT OFF WHEN COMING…

Nov 7, 2005 · Vehicle speed control · 2,000 miles

DT: THE CONTACT STATED WHILE CHANGING LANES, WITH THE CRUISE CONTROL ON , THE VEHICLE STALLED. THE VEHICLE HAS NOT BEEN INSPECTED YET.

Kodiak model years compared

YearRecallsComplaintsCrashesFires
2003 4100
2004 5510
2005 3300
2006 5200
2007 51011
2008 1000

All Chevrolet Kodiak years →

Questions

Does the 2005 Chevrolet Kodiak have any recalls?
Yes. NHTSA lists 3 recalls for the 2005 Chevrolet Kodiak, the most recent reported on October 4, 2007 (Steering). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2005 Chevrolet Kodiak?
Owners have filed 3 complaints with NHTSA. The most frequently reported area is vehicle speed control (2 complaints), followed by fuel system, other (1).
How many 2005 Chevrolet Kodiak complaints mention a crash or fire?
0 of 3 complaints report a crash and 0 a fire; 0 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received April 1, 2014.