Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.
2002 Chevrolet Monte Carlo recalls
Engine and engine cooling: exhaust system, manifold/header/muffler/tail pipe · Engine and engine cooling: engine
NHTSA campaign 15V701000 · reported October 26, 2015 · General Motors LLC · 1,003,556 vehicles potentially affected
- The problem
- General Motors LLC (GM) is recalling certain model year 1998-1999 Chevrolet Lumina and Oldsmobile Intrigue, 1997-2004 Buick Regal and Pontiac Grand Prix, 2000-2004 Chevrolet Impala, and 1998-2004 Chevrolet Monte Carlo vehicles. The affected vehicles were previously repaired under recalls 08V-118, 09V-116, and 15V-201 to address the possibility that engine oil may drip onto the hot exhaust manifold.
- The risk
- Engine oil that drips onto the hot surface of the exhaust manifold may result in a fire.
- The fix
- The remedy applied under recalls 08V-118, 09V-116, and 15V-201 did not adequately remove the safety risk. Under the improved remedy, dealers will replace the engines front valve cover and gasket. Vehicles that are covered by recalls 08V-118, 09V-116, or 15V-201 that have not yet received the original remedy will instead receive the improved remedy under the original recall number. The recall began on February 19, 2016. Owners may contact Chevrolet customer service at 1-800-222-1020, Buick customer service at 1-800-521-7300, Oldsmobile customer service at 1-800-442-6537 and Pontiac customer service at 1-800-458-8006. GM's number for this recall is 15757. Note: Until the improved remedy has been applied, owners are advised to park their vehicle outside since the fire risk exists even when the vehicle is unattended.
Electrical system: ignition
NHTSA campaign 14V400000 · reported July 3, 2014 · General Motors LLC · 5,877,718 vehicles potentially affected
- The problem
- This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.
- The risk
- If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
- The fix
- GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.
Engine and engine cooling
NHTSA campaign 09V116000 · reported April 8, 2009 · GENERAL MOTORS CORP. · 1,497,516 vehicles potentially affected
- The problem
- General motors is recalling 1,497,516 my 1997-2003 buick regal, my 1998-2003 chevrolet lumina, monte carlo and impala, my 1998-1999 oldsmobile intrigue, my 1997-2003 pontiac grand prix vehicles equipped with a 3.8l v6 naturally aspirated engine. Some of these vehicles have a condition in which drops of engine oil may be deposited on the exhaust manifold through hard braking.
- The risk
- If the manifold is hot enough and the oil runs below the heat shield, it may ignite into a small flame and may spread to the plastic spark plug wire channel and beyond increasing the risk of an engine compartment fire.
- The fix
- Dealers will replace the engines front valve cover and front-valve-cover gasket with new parts of an improved design and remove the engines plastic cover and plastic oil-fill-tube extension, free of charge. The recall is expected to begin during may 2016. Owners may contact chevrolet at 1-800-630-2438, oldsmobile at 1-800-630-6537, and pontiac at 1-800-620-7668 or http://www.pontiac.com or http:www.gmownercenter.com.
Air bags: frontal
NHTSA campaign 02V222000 · reported August 9, 2002 · GENERAL MOTORS CORP. · 133,221 vehicles potentially affected
- The problem
- Certain passenger, mini vans, and sport utility vehicles have an air bag inflator on the driver's side that could fracture at a weld during a deployment.
- The risk
- Pieces of the inflator could strike and injure vehicle occupants and the air bag cushion would not inflate fully, reducing the capability of the bag to protect the driver.
- The fix
- Dealers will inspect, and replace, if necessary, the air bag module assembly on the driver's side. Owner notification began august 15, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact buick at 1-800-521-7300, cadillac at 1-800-458-8006, chevrolet at 1-800-222-1020, gmc at 1-800-462-8782, oldsmobile at 1-800-442-6537, or pontiac at 1-800-762-2737.
What owners report
Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.
Jan 7, 2024 · Fuel/propulsion system
My car has the engine 3.1 L automatic. On January 4, I was going to go run errands so I went out to my car and cranked it to start the engine but instead, I heard a loud explosion, causing the front tires of the car to go up in the air and then land back on the ground. Smoke started coming out from the hood and a fire…
Apr 13, 2021 · Electrical system · 180,000 miles
MY INSTRUMENT CLUSTER WILL RESET WHILE I AM DRIVING. THE GUAGES WILL SWEEP AND ALL THE WARNING LIGHTS COME ON AND THE CAR WILL DING AS IF IT WAS JUST STARTED HOWEVER THE CAR NEVER STALLS AND THE RADIO STAYS ON ALONG WITH EVERYTHING ELSE.
Apr 12, 2021 · Fuel system, diesel · 96,000 miles · fire reported
TL* THE CONTACT OWNED 2002 CHEVROLET MONTE CARLO. THE CONTACT STATED THAT THE VEHICLE WAS SERVICED AT APPLE VALLEY CHEVROLET (650 FOXCROFT AVE, MARTINSBURG, WV 25401) FOR A FUEL CONTROL SENSOR REPLACEMENT. THE VEHICLE WOULD NOT START AFTER IT WAS SERVICED AT THE DEALER THEN CAUGHT ON FIRE WHILE THE CONTACT'S HUSBAND…
Mar 22, 2020 · Engine · 126,000 miles · fire reported
STARTED CAR AND HEARD A LOUD BOOM AND THEN SMOKE UNDER THE HOOD AND INTAKE COVER AND HARNESS ON FIRE
Nov 5, 2019 · Electrical system · 240,000 miles
WAS GOING ABOUT 55-60 MPH DOWN THE HIGHWAY AND MY RPMS STARTED TO DROP AND I LET OFF GAS AND IT JUST DIED. IT CRANKS AND TURNS OVER BUT WILL NOT FIRE
Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received January 7, 2024.