2004 Chevrolet Silverado 3500 recalls and problems

No recalls and 41 owner complaints on file with NHTSA for the 2004 Chevrolet Silverado 3500.

0
recalls
41
owner complaints
5
complaints mentioning a crash
0
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2004 Chevrolet Silverado 3500 recalls

NHTSA lists no recalls for this model year.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Sep 16, 2017 · Service brakes · 104,000 miles

ALL FACTORY HARD BRAKE LINES HAVE FAILED DUE TO CORROSION. I'VE REPLACED THE INTERMEDIATE LINE BETWEEN THE MASTER CYLINDER AND DISTRIBUTION BLOCK WITH STAINLESS STEEL 1.5 YRS AGO. I JUST REPLACED THE REAR BRAKE LINES ALONG THE AXEL. NOW THE FRONT BRAKE LINES HAVE FAILED. IN ALL CASES THE LINES FAILED WHILE DRIVING AND…

Nov 22, 2016 · Service brakes · 248,000 miles

BRAKE LINE FAILURE DUE TO RUSTED & CORRODED BRAKE LINES RESULTING IN COSTLY REPAIRS. LUCKILY MY 2004 CHEVY SILVERADO 3500 WAS STATIONARY WHEN BRAKE LINE RUPTURED AND I WAS NOT TOWING A TRAILER OR LOADED WITH CARGO AT THE TIME OF FAILURE. THE ABS PUMP ALSO FAILED PRIOR TO LINE FAILURE. MY FATHER IN LAW HAD SIMILAR…

Mar 14, 2016 · Service brakes · 136,000 miles

2 PROBLEMS: 1- WHILE DRIVING WITH NO WARNING THE BRAKES FAILED. AFTER COASTING TO A STOP I NOTICED A BRAKE LINE HAD RUPTURED AT THE FRAME RAIL UNDER DRIVER AREA. I WAS ABLE TO CRIMP BRAKE LINE WITH A PAIR OF VICE GRIP PLIERS AND MOVE TRUCK TO A SAFE LOCATION FOR REPAIR. I BELIEVE THE BRAKE LINES USED ON THESE TRUCKS…

Feb 23, 2016 · Structure · 40,000 miles

TL* THE CONTACT OWNS A 2004 CHEVROLET SILVERADO 3500. THE CONTACT STATED THAT THE ROCKER PANELS LOCATED UNDER THE DOORS ON BOTH THE DRIVER AND PASSENGER SIDE OF THE VEHICLE WERE RUSTED AND CORRODED. THE VEHICLE WAS TAKEN TO THE DEALER WHO DID NOT REPAIR THE VEHICLE. THE CONTACT INDICATED THAT THE STEEL INSIDE THE…

May 9, 2015 · Service brakes · 103,000 miles · crash reported

FRONT BRAKE LINES FAILED CAUSING FLUID LOSS AND COMPLETE LOSS OF BRAKES. HAPPENED AT SLOW SPEED, BUT STILL WAS UNABLE TO STOP BEFORE HITTING A FIXED OBJECT

Silverado 3500 model years compared

YearRecallsComplaintsCrashesFires
2001 17261
2002 15040
2003 04201
2004 04150
2005 04600
2006 05253
2007 53912

Across all years, the 2000 Silverado 3500 has the most complaints (79). All Chevrolet Silverado 3500 years →

Questions

Does the 2004 Chevrolet Silverado 3500 have any recalls?
NHTSA lists no recalls for the 2004 Chevrolet Silverado 3500 as of October 27, 2026.
What are the most common problems with the 2004 Chevrolet Silverado 3500?
Owners have filed 41 complaints with NHTSA. The most frequently reported area is service brakes, hydraulic (11 complaints), followed by service brakes (10).
How many 2004 Chevrolet Silverado 3500 complaints mention a crash or fire?
5 of 41 complaints report a crash and 0 a fire; 3 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received September 16, 2017.