2004 Ford F-150 recalls and problems

5 recalls and 2,029 owner complaints on file with NHTSA for the 2004 Ford F-150.

5
recalls
2,029
owner complaints
75
complaints mentioning a crash
40
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2004 Ford F-150 recalls

Fuel system, gasoline: storage, tank assembly, mounting

NHTSA campaign 11V385000 · reported July 29, 2011 · FORD MOTOR COMPANY · 1,100,000 vehicles potentially affected

The problem
Ford is recalling certain 1997 through 2003 model year ford f-150, 2004 model year ford f-150 heritage, 1997 through 1999 model year f-250 less than 8,500 lbs. Gross vehicle weight rating (gvwr), and 2002 and 2003 lincoln blackwood vehicles manufactured from june 20, 1995, through august 4, 2004, originally sold, or currently registered in, connecticut, delaware, illinois, indiana, iowa, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia. Prolonged exposure to road deicing chemicals may cause severe corrosion of the fuel tank straps which secure the tank to the vehicle.
The risk
As a result of the corrosion, one or both straps may fail allowing the fuel lines to separate from the tank, or in some cases, causing the tank to contact the ground. Either scenario may result in a fuel leak presenting a fire hazard.
The fix
Ford will notify owners and instruct them to take their vehicles to a ford or lincoln dealer to have the fuel tank straps replaced with straps that have increased corrosion protection. Early in this campaign, if replacement straps are not available, dealers may install a cable support under the strap as an interim repair or a steel reinforcement over the existing strap as a permanent repair. Any repairs will be performed free of charge. The safety recall began on september 16, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332. Ford's recall campaign number is 11s21

Air bags: frontal, driver side, inflator module

NHTSA campaign 11V107000 · reported February 23, 2011 · FORD MOTOR COMPANY · 1,325,000 vehicles potentially affected

The problem
Ford is recalling certain model year 2004-2006 f-150 pick up trucks as well as certain model year 2006 lincoln mark lt vehicles. If the clockspring jumper wire comes in contact with the driver side frontal air bag lower horn plate, the wire insulation may become chafed, creating a potential for a short circuit. If this occurs the air bag warning lamp may illuminate indicating that service is required.
The risk
The driver side frontal air bag could inadvertently deploy increasing the risk of injury or loss of vehicle control if occurring while in motion.
The fix
Ford will notify owners and instruct them to take their vehicles to a ford or lincoln/mercury dealer to have a new clockspring jumper wire installed that incorporates a protective mesh cover. Repairs will be performed free of charge. This safety recall began on some vehicles in march 2011. The recall campaign on the expanded population is expected to begin on or about may 9, 2011. Owners may contact the ford motor company customer relationship center at 1-866-436-7332.

Vehicle speed control

NHTSA campaign 07V336000 · reported August 3, 2007 · FORD MOTOR COMPANY · 3,600,000 vehicles potentially affected

The problem
On certain pickup trucks, passenger vehicles, sport utility vehicles, and motor homes chassis, the speed control deactivation switch may, under certain conditions, leak internally and then overheat, smoke, or burn.
The risk
This could result in an underhood fire.
The fix
Dealers will install a fused wiring harness. Owners of the passenger cars included in this campaign will be instructed to return their vehicles to their dealers to have the speed control deactivation switch disconnected as an interim repair. As soon as repair parts are available (expected october 2007), owners will be instructed to return to the dealers for installation of a fused wiring harness. The recall began on august 13, 2007, and mailing completed by september 19, 2007. Owners may contact ford at 1-888-222-2751.

Fuel system, gasoline: storage, tank assembly, mounting

NHTSA campaign 04V443000 · reported September 13, 2004 · FORD MOTOR COMPANY · 1,689 vehicles potentially affected

The problem
On certain trucks equipped with 4.2l, 4.6l and 5.4l gasoline engines, the fuel tank may have a depression at the seam between the top and bottom halves of the tank. If a depression is large enough, fuel may permeate the fuel tank wall resulting in a fuel odor, illumination, of the "service engine soon" indicator light, or a fuel leak.
The risk
Fuel leakage, in the presence of an ignition source, could result in a fire.
The fix
Dealers will replace the fuel tank. The recall began september 17, 2004. Owners should contact ford at 1-800-392-3673.

Fuel system, gasoline: storage, tank assembly

NHTSA campaign 04V200000 · reported April 26, 2004 · FORD MOTOR COMPANY · 371 vehicles potentially affected

The problem
Certain pickup trucks may have a fuel tank with localized depressions in the fuel tank wall at the seam between top and bottom halves of the tank. If a depression is large enough, fuel may permeate the fuel tank wall resulting in a fuel odor, or the "service engine soon" indicator light in the instrument cluster may illuminate.
The risk
If left uncorrected, a fuel leak could eventually develop.
The fix
Dealers will replace the fuel tank on these vehicles. Owner notification began on may 6, 2004. Owners should contact ford at 1-800-248-0186.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Sep 16, 2026 · Air bags · crash reported

Vehicle was in an accident with major front and damage and none of the airbags deployed

Jul 9, 2026 · Seat belts · 49,800 miles

The contact owns a 2004 Ford F-150. The contact stated that the seatbelt pretensioners for all seats failed, and the frontal airbags for the driver seat and front passenger seat were inoperable. The seatbelt warning light illuminated. The vehicle was taken to an independent mechanic, where it was diagnosed with faulty…

Jan 9, 2026 · Unknown or other

Rear-end. The rear drivers side tire fell off while driving on a side street. With no noise or wobble or evidence of a problem. 2 days earlier my family and I were going 70 on an express way. Upon shops inspection the bearing was no longer working but wheel kept rolling, it egged out the housing of the axle shaft and…

Dec 21, 2025 · Air bags

There is a recall on this vehicle

Oct 1, 2025 · Air bags · crash reported

My Teenage daughter was in a car accident and the airbags did not deploy and her seatbelt did not lock , and smashed into her steering wheel.

F-150 model years compared

YearRecallsComplaintsCrashesFires
2001 81,23691248
2002 28215195
2003 44234337
2004 52,0297540
2005 31,1125029
2006 45855818
2007 24884013

Across all years, the 2013 F-150 has the most complaints (2,992). All Ford F-150 years →

Questions

Does the 2004 Ford F-150 have any recalls?
Yes. NHTSA lists 5 recalls for the 2004 Ford F-150, the most recent reported on July 29, 2011 (Fuel system, gasoline: storage, tank assembly, mounting). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2004 Ford F-150?
Owners have filed 2,029 complaints with NHTSA. The most frequently reported area is visibility (841 complaints), followed by power train (232).
How many 2004 Ford F-150 complaints mention a crash or fire?
75 of 2,029 complaints report a crash and 40 a fire; 74 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received September 16, 2026.