2004 Ford F-350 recalls and problems

2 recalls and 159 owner complaints on file with NHTSA for the 2004 Ford F-350.

2
recalls
159
owner complaints
13
complaints mentioning a crash
5
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2004 Ford F-350 recalls

Exterior lighting: brake lights · Exterior lighting: tail lights

NHTSA campaign 11V352000 · reported July 13, 2011 · FORD MOTOR COMPANY · 26,715 vehicles potentially affected

The problem
Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.
The risk
Non-functioning lights could increase the risk of a crash.
The fix
Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

Tires

NHTSA campaign 04V229000 · reported May 17, 2004 · FORD MOTOR COMPANY · 6,415 vehicles potentially affected

The problem
Certain lariat and king ranch model pickup trucks fail to comply with the requirements of federal motor vehicle safety standard no. 120, "tire selection and rims for motor vehicles other than passenger cars." some trucks were inadvertently equipped with an incorrect load range tire. This would result in incorrect tire load ratings for the stated vehicle axle gross axle weight rating. Also, the tire may be inflated above the dot listed inflation pressure.
The risk
If a tire was operated in an over-loaded or over-inflated condition, the tire may rupture resulting in a rapid air loss, which can cause a crash without warning.
The fix
Dealers will inspect and, if necessary, replace any incorrect load range tires. Additionally, if any tire required replacement, it is recommended that the wheel lug nut torque be checked within 500 miles after any tire replacement. Owner notification began on may 21, 2004. Owners should contact. Ford at 1-800-392-3673.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Apr 18, 2025 · Electrical system · 190,019 miles

The contact owns a 2004 Ford F-350. The contact stated that while driving approximately 76 MPH with his wife in the front passenger seat, the vehicle shuddered uncontrollably and stalled. The contact and his wife were concerned for their safety. There was no warning light illuminated. The contact was able to regain…

Apr 28, 2022 · Engine

While driving at 40-50 MPH the vehicle will lose power and then then stalls while moving leading to loss of power. The loss power of affects the power steering posing a direct threat for an auto collision due to the difficult in steering the moving vehicle into an emergency lane. Avoided several accidents with this…

Sep 24, 2021 · Tires

The contact owns a 2004 Ford F-350 equipped with Cooper Tires, Tire Line: Discover AT3, Tire size: 265/75/R16, DOT Number: UPWM1M11718M16L. The contact stated that while driving 65 MPH, the rear driver’s side tire had a sidewall blowout. The contact stated that all four tires had sidewall blowouts months apart. The…

Oct 20, 2020 · Engine · 170,000 miles

MY TRUCK HAS MAJOR ENGINE DAMAGE BOUGHT IT AND THREE DAYS LATER THE EGR WENT OUT THEN NEXT THING YOU KNOW I GOT A BLOWN MOTOR

Sep 14, 2020 · Fuel system, gasoline · 332,000 miles

TL* THE CONTACT OWNS A 2004 FORD F-350. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 65 MPH, THE VEHICLE SUDDENLY LOSS MOTIVE POWER AND STALLED WITHOUT WARNING. THE CONTACT RESTARTED THE VEHICLE HOWEVER, THE FAILURE RECURRED. UPON INSPECTION, THE CONTACT DISCOVERED THE FUEL FILTER WAS COVERED WITH SILVER…

F-350 model years compared

YearRecallsComplaintsCrashesFires
2001 51602111
2002 2116117
2003 290118
2004 2159135
2005 311443
2006 3145114
2007 33611

Across all years, the 2000 F-350 has the most complaints (304). All Ford F-350 years →

Questions

Does the 2004 Ford F-350 have any recalls?
Yes. NHTSA lists 2 recalls for the 2004 Ford F-350, the most recent reported on July 13, 2011 (Exterior lighting: brake lights, Exterior lighting: tail lights). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2004 Ford F-350?
Owners have filed 159 complaints with NHTSA. The most frequently reported area is engine and engine cooling (64 complaints), followed by electrical system (19).
How many 2004 Ford F-350 complaints mention a crash or fire?
13 of 159 complaints report a crash and 5 a fire; 13 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received April 18, 2025.