2008 Ford F-450 SD recalls and problems

3 recalls and 68 owner complaints on file with NHTSA for the 2008 Ford F-450 SD.

3
recalls
68
owner complaints
1
complaints mentioning a crash
3
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2008 Ford F-450 SD recalls

Seats

NHTSA campaign 08V096000 · reported February 28, 2008 · FORD MOTOR COMPANY · 87,515 vehicles potentially affected

The problem
Ford is recalling 87,515 my 2008 f250, f-350, f-450, and f-550 vehicles for failing to comply with all the requirements of federal motor vehicle safety standard no. 207, "seating systems." some 40% split and captain's chair driver's seats, equipped with lumbar supports, may have improper welds at the joint of the seat back pivot bracket and the seat back frame.
The risk
In the event of a crash, the seat side pivot bracket may crack or break, increasing the risk of injury to the seat occupant.
The fix
Dealers will add a reinforcement to the driver's seat back frame on the 40% split or captain's chair seat equipped with lumbar support or, if necessary, the seat back frame will be replaced. The recall began on march 28, 2008. Owners may contact ford at 1-800-392-3673.

Power train: automatic transmission, control module (tcm/PCM/tecm)

NHTSA campaign 07V139000 · reported March 26, 2007 · FORD MOTOR COMPANY · 33,169 vehicles potentially affected

The problem
On certain trucks equipped with a 6.4l diesel engine, excessive temperatures in the diesel particulate filter in the exhaust system may result from excess hydrocarbons in the exhaust.
The risk
Lack of power or rough operation, unusual noises from the engine or exhaust, white smoke from the exhaust, and potentially a visible flame out the tailpipe can occur.
The fix
Dealers will reprogram the power train control module. The recall began on april 3, 2007. Owners may contact ford at 1-800-392-3673.

Electrical system: 12v/24v/48v battery

NHTSA campaign 07V140000 · reported March 26, 2007 · FORD MOTOR COMPANY · 1,022 vehicles potentially affected

The problem
On certain trucks equipped with a 6.4l diesel engine, insufficient clearance of the battery positive (b+) wire to the right hand splash shield bolt may result in the battery b+ wire contacting the splash shield bolt.
The risk
Long term contact could cause wire chafe, resulting in copper wire being exposed. If this condition occurs, the battery b+ wire could short to ground increasing the risk of a fire.
The fix
Dealers will inspect the battery b+ wire location and, if necessary, reposition the wire. The recall began on april 3, 2007. Owners may contact ford at 1-800-392-3673.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Sep 20, 2024 · Power train · 164,176 miles

The contact owns a 2008 Ford F-450. The contact stated while driving at approximately 65 MPH, the transfer case exploded, and the front windshield shattered. No injuries were sustained; however, several other vehicles sustained cosmetic damage. No warning light was illuminated. A Police report was filed. The vehicle…

Jan 9, 2019 · Engine · 15,000 miles

FUEL TANK DELAMINATION LEADING TO BLOWN ENGINE X2 AND FUEL PUMP REPLACEMENT X2. I USE NO ADDITIVES AND BUY ONLY COMMERCIAL FUEL ALMOST EXCLUSIVELY IN NORTHEAST GEORGIA.

Nov 28, 2016 · Visibility/wiper · 200,000 miles

TL* THE CONTACT OWNS A 2008 FORD F-450 SD. WHILE DRIVING VARIOUS SPEEDS, THE DRIVER AND REAR PASSENGER WINDOWS INDEPENDENTLY ROLLED DOWN. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 200,000. THE VIN WAS NOT AVAILABLE.

Oct 4, 2016 · Engine · 28,900 miles

ENTERED ON 10/04/2016 AT 2:45:07 PM EDT (GMT-0400) BY [email removed]: SENDER NAME: SENDER EMAIL: SUBJECT: FORD F-450 COOLING SYSTEM FAILURE AND ENGINE PROBLEMS COMMENTS: I PURCHASED THIS TRUCK NEW IN 2008 AND DROVE IT CROSS COUNTRY TOWING MY 5TH WHEEL. AT 4,544 MILES THE RADIATOR BLEW APART. (DRIVING HIGHWAY/TOWING)…

Jul 8, 2016 · Engine and engine cooling

TL* THE CONTACT OWNS A 2008 FORD F-450. WHILE DRIVING 40 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS ABLE TO BE RESTARTED AFTER THE CONTACT REMOVED AND RECONNECTED THE BATTERY. THE FAILURE RECURRED INTERMITTENTLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE EXHAUST…

F-450 SD model years compared

YearRecallsComplaintsCrashesFires
2005 44000
2006 13520
2007 11600
2008 36813
2009 5300
2010 6300
2011 8601

Across all years, the 2008 F-450 SD has the most complaints (68). All Ford F-450 SD years →

Questions

Does the 2008 Ford F-450 SD have any recalls?
Yes. NHTSA lists 3 recalls for the 2008 Ford F-450 SD, the most recent reported on February 28, 2008 (Seats). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2008 Ford F-450 SD?
Owners have filed 68 complaints with NHTSA. The most frequently reported area is engine and engine cooling (28 complaints), followed by engine (11).
How many 2008 Ford F-450 SD complaints mention a crash or fire?
1 of 68 complaints report a crash and 3 a fire; 4 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received September 20, 2024.