2003 Ford F-550 SD recalls and problems

5 recalls and 33 owner complaints on file with NHTSA for the 2003 Ford F-550 SD.

5
recalls
33
owner complaints
1
complaints mentioning a crash
5
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2003 Ford F-550 SD recalls

Exterior lighting: brake lights · Exterior lighting: tail lights

NHTSA campaign 11V352000 · reported July 13, 2011 · FORD MOTOR COMPANY · 26,715 vehicles potentially affected

The problem
Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.
The risk
Non-functioning lights could increase the risk of a crash.
The fix
Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

Vehicle speed control

NHTSA campaign 09V399000 · reported October 13, 2009 · FORD MOTOR COMPANY · 4,500,000 vehicles potentially affected

The problem
Ford is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 f-250 sd through f-550 sd diesel, 1992-2003 e-150 through e-550, 1995-2002 explorer, 1997 and 2002 mercury mountaineer, 1995-1997 and 2001-2003 ranger, and 1994 f53 vehicles equipped with the texas instruments speed control deactivation switch (scds). The scds may leak internally and then overheat, smoke, or burn.
The risk
A vehicle fire could occur with or without the engine running.
The fix
Ford will notify owners that dealers will install a fused wiring harness in line with the scds. On 1999-2003 windstar vehicles with a leaking scds, dealers will also inspect the ABS control module connector and repair as necessary. Repairs will be completed free of charge. The safety recall began on october 27, 2009. Owners may contact ford at 1-888-222-2751.

Engine and engine cooling: engine, diesel

NHTSA campaign 07V553000 · reported December 5, 2007 · FORD MOTOR COMPANY · 1,176,000 vehicles potentially affected

The problem
On certain heavy duty trucks equipped with 7.3l diesel engines, the camshaft position sensor located on the engine of the vehicle may function intermittently, possibly resulting in an engine stall.
The risk
In the event of an engine stall, a crash could result without warning.
The fix
Dealers will inspect the sensor and replace it with an improved camshaft position sensor free of charge. The recall began on december 29, 2007. Owners may contact ford at 1-866-436-7332.

Vehicle speed control

NHTSA campaign 07V078000 · reported March 6, 2007 · FORD MOTOR COMPANY · 155,584 vehicles potentially affected

The problem
On certain trucks equipped with speed control, gasoline or natural gas engines, the speed control deactivation switch may overheat.
The risk
Overheating could result in smoke, burn, or an underhood fire.
The fix
Dealers will install a fused wiring harness into the speed control system free of charge. The recall began on march 12, 2007. Owners may contact ford at 1-800-392-3673. (note: also see recalls 05v017, 05v388, and 06v286)

Electrical system: 12v/24v/48v battery

NHTSA campaign 04V327000 · reported July 7, 2004 · FORD MOTOR COMPANY · 83,687 vehicles potentially affected

The problem
On certain pickup trucks and sport utility vehicles equipped with 6.0l diesel engines, the engine ground stud that attaches the negative battery terminal eyelet to the engine block may be loose.
The risk
If the ground wire is loose, electrical current may flow to the radio suppression strap causing it to heat and potentially melt or ignite adjacent components which could result in a fire.
The fix
Dealers will replace the engine ground stud and the radio suppression strap and adjacent components will be inspected for damage and replaced, if necessary. The recall began on july 23, 2004. Owners should contact ford at 1-800-392-3673.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Jan 10, 2018 · Engine · 107,550 miles

TL* THE CONTACT OWNS A 2003 FORD F-550 SD. WHILE DRIVING UNKNOWN SPEEDS, THE ENGINE STALLED WITHOUT WARNING AND THE FUEL TANK DISINTEGRATED. THE FLOAT FILTER AND FILTER WERE CLOGGED. THE CONTACT CALLED A LOCAL DEALER (VISION FORD, 1500 S WHITE SANDS BLVD, ALAMOGORDO, NM 88310) AND WAS ADVISED TO SCHEDULE A SERVICE…

Jan 18, 2017 · Engine · 175,541 miles · fire reported

WATTER SEPERATOR VALVE DUMPED FUEL ON THE TURBO CAUSING A FIRE.

Oct 11, 2012 · Engine and engine cooling · 80,687 miles

I HAVE EXPERIENCED NUMEROUS ENGINE FAILURES, OF WHICH I HAVE THE RECEIPTS, ON MY F500 FORD WITH THE 6.0 DIESEL ENGINE, AT A COST TO ME OF OVER $7,000. AT THE TIME OF THE FAILURES, THE ENGINE WAS ONLY OUT OF WARRANTY FOR A SHORT PERIOD OF TIME. BECAUSE A DIESEL SHOULD LAST FOR A RELATIVELY LONG PERIOD OF TIME AND…

Jun 11, 2012 · Equipment · 25,000 miles · fire reported

NORCOLD CORP. ISSUED SAFETY RECALL # 10E-049 ON/ABOUT OCTOBER 21, 2010 FOR REFRIGERATOR UNITS IN RECREATIONAL VEHICLES FOR A POTENTIAL "FIRE" IN THE COOLING UNIT(S). A CERTIFIED RV DEALER CONFIRMED FIRE DAMAGE TO UNIT OWNED AND OPERATED BY COMPLAINANT . NORCOLD CORP. HAS REFUSED TO HONOR SAFETY RECALL(S) AND REPAIR…

Aug 8, 2011 · Fuel system, diesel · 100,000 miles

TL CONTACT OWNS A 2003 FORD F-550. THE CONTACT STATED THAT WHILE DRIVING 55-60 MPH, THE VEHICLE STALLED. THE CONTACT INSPECTED THE VEHICLE AND NOTICED THAT THE FUEL TANK INNER LINING WAS DE-LAMINATING AND BEING DRAWN INTO THE FUEL SYSTEM. AS A TEMPORARY REMEDY, THE CONTACT DECIDED TO DE-LAMINATE THE FUEL TANK. THE…

F-550 SD model years compared

YearRecallsComplaintsCrashesFires
2000 57252
2001 62903
2002 42203
2003 53315
2004 24915
2005 43200
2006 14401

Across all years, the 2000 F-550 SD has the most complaints (72). All Ford F-550 SD years →

Questions

Does the 2003 Ford F-550 SD have any recalls?
Yes. NHTSA lists 5 recalls for the 2003 Ford F-550 SD, the most recent reported on July 13, 2011 (Exterior lighting: brake lights, Exterior lighting: tail lights). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2003 Ford F-550 SD?
Owners have filed 33 complaints with NHTSA. The most frequently reported area is fuel system, diesel (15 complaints), followed by engine and engine cooling (6).
How many 2003 Ford F-550 SD complaints mention a crash or fire?
1 of 33 complaints report a crash and 5 a fire; 1 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received January 10, 2018.