2008 Ford F-550 SD recalls and problems

4 recalls and 26 owner complaints on file with NHTSA for the 2008 Ford F-550 SD.

4
recalls
26
owner complaints
2
complaints mentioning a crash
0
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2008 Ford F-550 SD recalls

Equipment: appliance, air conditioner

NHTSA campaign 09V456000 · reported November 19, 2009 · CUES, INC. · 269 vehicles potentially affected

The problem
Cues, INC. Is recalling certain model year 2007-2009 service vehicles built on various chassis equipped with carrier airv ceiling units, model nos. 68rv0010ba, 68rv0012ca, and 68rv0010ea. The heater element in these assemblies may be defective which could cause the unit to create smoke or sparks.
The risk
This defect could result in a fire.
The fix
Cues is working with carrier to remedy the affected vehicles. Repairs will be made by carrier free of charge. Please see carrier's defect report 09e-053. The safety recall began on january 5, 2010. Owners may contact carrier at 1-877-584-7059 or cues at 1-407-849-0190.

Seats

NHTSA campaign 08V096000 · reported February 28, 2008 · FORD MOTOR COMPANY · 87,515 vehicles potentially affected

The problem
Ford is recalling 87,515 my 2008 f250, f-350, f-450, and f-550 vehicles for failing to comply with all the requirements of federal motor vehicle safety standard no. 207, "seating systems." some 40% split and captain's chair driver's seats, equipped with lumbar supports, may have improper welds at the joint of the seat back pivot bracket and the seat back frame.
The risk
In the event of a crash, the seat side pivot bracket may crack or break, increasing the risk of injury to the seat occupant.
The fix
Dealers will add a reinforcement to the driver's seat back frame on the 40% split or captain's chair seat equipped with lumbar support or, if necessary, the seat back frame will be replaced. The recall began on march 28, 2008. Owners may contact ford at 1-800-392-3673.

Power train: automatic transmission, control module (tcm/PCM/tecm)

NHTSA campaign 07V139000 · reported March 26, 2007 · FORD MOTOR COMPANY · 33,169 vehicles potentially affected

The problem
On certain trucks equipped with a 6.4l diesel engine, excessive temperatures in the diesel particulate filter in the exhaust system may result from excess hydrocarbons in the exhaust.
The risk
Lack of power or rough operation, unusual noises from the engine or exhaust, white smoke from the exhaust, and potentially a visible flame out the tailpipe can occur.
The fix
Dealers will reprogram the power train control module. The recall began on april 3, 2007. Owners may contact ford at 1-800-392-3673.

Electrical system: 12v/24v/48v battery

NHTSA campaign 07V140000 · reported March 26, 2007 · FORD MOTOR COMPANY · 1,022 vehicles potentially affected

The problem
On certain trucks equipped with a 6.4l diesel engine, insufficient clearance of the battery positive (b+) wire to the right hand splash shield bolt may result in the battery b+ wire contacting the splash shield bolt.
The risk
Long term contact could cause wire chafe, resulting in copper wire being exposed. If this condition occurs, the battery b+ wire could short to ground increasing the risk of a fire.
The fix
Dealers will inspect the battery b+ wire location and, if necessary, reposition the wire. The recall began on april 3, 2007. Owners may contact ford at 1-800-392-3673.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Nov 2, 2022 · Fuel/propulsion system

Brought the truck in to ford and they told me that paint lining from the tank may of gone into the fuel lines and system so they suggested that we replace the tank and they also replaced 2 injectors and the wiring harness for the injectors and reset the check engine light drove fine till the check engine light come on…

Sep 18, 2020 · Power train · 150,000 miles

TRANSMISSION DOWN SHIFTS TO LOW GEAR WHILE DRIVING AT HIGH SPEEDS ON THE INTERSTATE.

Jan 10, 2020 · Electrical system · 150,000 miles

TL* THE CONTACT STATED THEIR COMPANY OWNS A 2008 FORD F-550 SD. THE CONTACT STATED THE VEHICLE'S HEATER CHORD HAD FAILED A TOTAL 5 TIMES IN THE PAST 2 YEARS. THE VEHICLE HAD BEEN TAKEN TO THE DEALER (ROESH FORD LOCATED AT 303 W GRAND AVE BENTONVILLE IL 60106 PHONE NUMBER: [phone removed]) WHO REPLACED THE HEATER CHORD…

Mar 7, 2018 · Engine · 33,000 miles

TL* THE CONTACT OWNS A 2008 FORD F-550 SD. WHILE DRIVING 65 MPH, THE CONTACT HEARD AN ABNORMAL NOISE COMING FROM THE ENGINE COMPARTMENT AND THE VEHICLE STALLED. THE CHECK ENGINE AND ENGINE OVERHEATING INDICATORS ILLUMINATED DURING THE FAILURE. THE VEHICLE WAS TOWED TO CHAPMAN FORD OF HORSHAM (1100 EASTON RD, HORSHAM…

Feb 29, 2016 · Engine · 110,000 miles

TL* THE CONTACT OWNS A 2008 FORD F-550 SD. WHILE DRIVING APPROXIMATELY 55 MPH, THE CHECK ENGINE WARNING INDICATOR ILLUMINATED AND A "STOP SAFETY NOW" MESSAGE DISPLAYED. THE VEHICLE WAS MANEUVERED TO THE SIDE OF THE ROAD. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE EXHAUST FUEL…

F-550 SD model years compared

YearRecallsComplaintsCrashesFires
2005 43200
2006 14401
2007 12302
2008 42620
2009 5100
2010 7100
2011 12300

Across all years, the 2000 F-550 SD has the most complaints (72). All Ford F-550 SD years →

Questions

Does the 2008 Ford F-550 SD have any recalls?
Yes. NHTSA lists 4 recalls for the 2008 Ford F-550 SD, the most recent reported on November 19, 2009 (Equipment: appliance, air conditioner). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2008 Ford F-550 SD?
Owners have filed 26 complaints with NHTSA. The most frequently reported area is engine and engine cooling (8 complaints), followed by engine (6).
How many 2008 Ford F-550 SD complaints mention a crash or fire?
2 of 26 complaints report a crash and 0 a fire; 1 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received November 2, 2022.