Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.
2002 GMC Envoy recalls
Engine and engine cooling
NHTSA campaign 04V289000 · reported June 23, 2004 · GENERAL MOTORS CORP. · 29,951 vehicles potentially affected
- The problem
- Some sport utility vehicles equipped with an electronically controlled air suspension (ecas) have a condition in which the ecas may produce a brief electrical spike while the vehicle is operating. This electrical spike can disrupt the powertrain control module (PCM) causing the vehicle to stall.
- The risk
- If the spike damages the PCM, the vehicle may not restart. If this happens while the vehicle is moving, a crash could occur without prior warning.
- The fix
- Dealers will install a wiring harness. The recall will begin on august 19, 2004. Owners should contact oldsmobile at 1-800-630-6537 or gmc at 1-866-996-9463.
Seat belts
NHTSA campaign 04V201000 · reported April 28, 2004 · GENERAL MOTORS CORP. · 261,801 vehicles potentially affected
- The problem
- Certain light duty pickup trucks and sport utility vehicles fail to conform to federal motor vehicle safety standard no. 209, "seat belt assemblies." one of the two sensors in the driver's and front passenger's seat belt retractors could be inoperative. The seat belt retractors will lock when the belt webbing is extracted during a crash; however, the mechanism that locks the seat belt retractor when the vehicle decelerates quickly, such as heavy braking, may not operate as intended.
- The risk
- If this were to occur, the safety belt may not restrain the occupant as intended during a crash, and could result in injury to the occupant.
- The fix
- Dealers will inspect the driver and front passenger safety belt retractors, and replace them if necessary. Owner notification began on june 24, 2004. Owners should contact chevrolet at 1-800-630-2438, gmc at 1-866-996-9463, or oldsmobile at 1-800-630-6537.
Visibility: windshield wiper/washer
NHTSA campaign 04V046000 · reported February 4, 2004 · GENERAL MOTORS CORP. · 581,394 vehicles potentially affected
- The problem
- Certain sport utility vehicles have windshield wiper systems that will not turn on, cease operation while in use, fail to turn off/on by themselves (moisture sensitive wiper system), or have continuous windshield washer pump operation because the presence of water within the wiper modules can either cause a short circuit or can lead to the corrosion of components within the module.
- The risk
- Depending on the occurrence and weather situation, driver visibility could be reduced, which could result in a crash.
- The fix
- Dealers will cover the windshield wiper module vent hole with a patch. Also, the wiper motor, circuit board, and electrical connector will be inspected to signs of water intrusion and/or corrosion and be replaced as required. The recall began july 6, 2004. Owners should contact chevrolet at 1-800-630-2438; oldsmobile at 1-800-630-6537; or gmc at 1-866-996-9463.
Equipment: other, owners/service/other manual
NHTSA campaign 03V250000 · reported July 15, 2003 · GENERAL MOTORS CORP. · 1,707,825 vehicles potentially affected
- The problem
- Certain minivans, passenger and sport utility vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 225, "child restraint anchorage system." the owner's manual does not explain the meaning of the location symbols for the child restraint lower universal anchorage system.
- The risk
- This does not meet the requirements of the standard.
- The fix
- Owners will be provided with a supplement for their owner's manual. This supplement describes and shows the location symbols for the child restraint anchors that are located in the vehicle and on the child restraint or booster cushion. Owner notification began august 18, 2003. Owners should contact buick at 1-866-608-8080, cadillac at 1-866-982-2339, chevrolet at 1-800-630-2438, gmc at 1-866-996-9463, pontiac at 1-800-620-7668, or oldsmobile at 1-800-630-6537.
Electrical system: wiring, interior/under dash
NHTSA campaign 03V096000 · reported March 19, 2003 · GENERAL MOTORS CORP. · 314,300 vehicles potentially affected
- The problem
- Certain sport utility vehicles fail to comply with the requirements of federal motor vehicle safety standards no. 101, "control location, identification, and illumination" and no. 208, "occupant crash protection." these vehicles have an intermittent condition during vehicle start-up in which the instrument panel cluster may not properly power up, resulting in most of the displays, telltale lights, and functions (except the service engine light, turn signal indicators, and the instrument panel cluster backlighting) being inoperative.
- The risk
- These vehicles do not comply with the standard.
- The fix
- Dealers will reprogram the instrument panel cluster. Owner notification began may 29, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1-800-222-1020, gmc at 1-800-462-8782, or oldsmobile at 1-800-442-6537.
Power train: automatic transmission
NHTSA campaign 03V075000 · reported March 6, 2003 · GENERAL MOTORS CORP. · 511,167 vehicles potentially affected
- The problem
- Certain sport utility vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 114, "theft protection." these vehicles are equipped with a mechanical override that could allow the ignition key to be removed with the shift lever in a position other than park. In addition, these vehicles have an override that can allow the transmission to be shifted out of park with the ignition in the off position.
- The risk
- These overrides are not permitted unless the vehicle has a locking steering column.
- The fix
- Dealers will eliminate these conditions by disabling the overrides. Owner notification began on may 29, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1-800-222-1020, gmc at 1-800-462-8782, oldsmobile at 1-800-442-6537, or hummer at 1-866-486-6376.
Structure: body
NHTSA campaign 02V273000 · reported October 4, 2002 · GENERAL MOTORS CORP. · 46 vehicles potentially affected
- The problem
- Certain sport utility vehicles are missing welds on the rear floor plan.
- The risk
- In a crash, missing welds could degrade performance of the third row seat and safety belt anchorage and occupants could receive greater injuries.
- The fix
- Dealers will inspect the vehicle for missing welds. If missing welds are found, gm will exchange the vehicle for an equivalent vehicle or provide a refund of the purchase price. Owner notification began october 4, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1-800-222-1020 or gmc at 1-800-462-8782.
Fuel system, gasoline: delivery, hoses, lines/piping, and fittings
NHTSA campaign 02V121000 · reported August 23, 2002 · GENERAL MOTORS CORP. · 136,511 vehicles potentially affected
- The problem
- On certain sport utility vehicles, a fuel filter fitting can become disconnected. If this were to occur while attempting to start the engine, a no-start condition would result and fuel would be pumped out the fuel filter onto the ground.
- The risk
- If the fitting becomes disconnected while the vehicle is in motion, the engine would stop due to inadequate fuel supply and cause a loss of power steering assist. If an ignition source were present, fuel leakage from a disconnected fuel filter fitting could result in a fire.
- The fix
- Dealers will replace the fuel filter quick connect retainers. Owner notification began september 20, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1-800-222-1020. Gmc at 1-800-462-8782, or oldsmobile at 1-800-442-6537.
Air bags: frontal
NHTSA campaign 02V222000 · reported August 9, 2002 · GENERAL MOTORS CORP. · 133,221 vehicles potentially affected
- The problem
- Certain passenger, mini vans, and sport utility vehicles have an air bag inflator on the driver's side that could fracture at a weld during a deployment.
- The risk
- Pieces of the inflator could strike and injure vehicle occupants and the air bag cushion would not inflate fully, reducing the capability of the bag to protect the driver.
- The fix
- Dealers will inspect, and replace, if necessary, the air bag module assembly on the driver's side. Owner notification began august 15, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact buick at 1-800-521-7300, cadillac at 1-800-458-8006, chevrolet at 1-800-222-1020, gmc at 1-800-462-8782, oldsmobile at 1-800-442-6537, or pontiac at 1-800-762-2737.
Power train: transfer case (4-wheel drive)
NHTSA campaign 01V334000 · reported October 17, 2001 · GENERAL MOTORS CORP. · 78,004 vehicles potentially affected
- The problem
- Vehicle description: sport utility vehicles equipped with 4-wheel drive. The calibration of the transfer case control module could cause insufficient high speed gear engagement.
- The risk
- If the gear is not engaged, the vehicle can roll when the transmission is in "park" and a crash could result without warning.
- The fix
- Dealers will update the transfer case control module calibration to increase gear engagement. Owner notification began november 6, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1-800-222-1020 or gmc at 1-800-462-8782.
Power train: transfer case (4-wheel drive)
NHTSA campaign 01V283000 · reported September 5, 2001 · GENERAL MOTORS CORP. · 895 vehicles potentially affected
- The problem
- Vehicle description: sport utility vehicles (4 wheel-drive). Some of these vehicles were built with a range shift collar in the transmission transfer case that contains cracks.
- The risk
- This condition could result in a complete fracture of the range shift collar and subsequent loss of vehicle forward and reverse gears, and the inability to maintain "park" position. This increases the risk of a vehicle crash resulting from unintended movement of a parked vehicle.
- The fix
- Dealers will replace the transfer cases and update the control module calibration. Owner notification began september 6, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1-800-222-1020 or gmc at 1-800-462-8782.
Structure: body
NHTSA campaign 01V158000 · reported May 16, 2001 · GENERAL MOTORS CORP. · 8,197 vehicles potentially affected
- The problem
- Vehicle description: certain sport utility vehicles fail to comply with requirements of FMVSS no. 201, "occupant protection in interior impacts." these vehicles have a console cover/armrest lid latch that could release at less than the 10g vertical load requirement of the standard.
- The risk
- In the event of a crash, the console cover could open and the cover or items stored under it could injure an occupant.
- The fix
- Dealers will replace the console latch mechanism and install a striker plate. Owner notification began july 16, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact gmc at 1-800-462-8782.
Suspension: front, control arm, lower arm
NHTSA campaign 01V126000 · reported April 12, 2001 · GENERAL MOTORS CORP. · 30,476 vehicles potentially affected
- The problem
- Vehicle description: sport utility vehicles. Under certain circumstances the front lower control arm brackets may fracture. This fracture could result in separation of the front lower control arm from the frame.
- The risk
- A separation could result in loss of vehicle control, resulting in a crash.
- The fix
- Dealers will replace the left and right front lower control arm brackets. Owner notification began by telephone on april 4, 2001. The followup letter to consumers was mailed may 3, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1-800-222-1020, oldsmobile at 1-800-442-6537, or gmc at 1-800-462-8782.
What owners report
Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.
Jul 3, 2026 · Unknown or other · fire reported
Vehicle listed caught on fire while driving on interstate with unknown cause. No previous warnings. Was a risk to safety of driver/and or passengers.
Nov 18, 2025 · Fuel/propulsion system
My vehicle has developed a leak in the plastic fuel tank at the junction of the fill hose connection and the body of the tank that is causing release of flammable vapors and liquid gasoline underneath the vehicle and causing failure of emissions systems. These vehicles have a rampant and long-standing reputation for…
Nov 15, 2025 · Fuel/propulsion system
These vehicles have a rampant and long-standing reputation for developing leaks in their plastic fuel tanks. Virtually all of these vehicles eventually develop leaks, which cause release of flammable fuel vapors and raw gasolene releases. Why isn't there a recall on these faulty fuel tanks? The manufacturer only…
Jul 12, 2025 · Unknown or other
Went to store bought food Left store and car started chugging and losing power When I got home my son said he could smell exhaust and it sounds like the catalytic converter
Apr 3, 2023 · Fuel/propulsion system
There are previously fixed recalls starting to pop up one at a time if they were fixed they wouldnt be back causing problems can someone check into this and let me know something I drive a 02 gmc envoy slt 4x4 4.2l. The mileage is unknown due to instrument cluster not working on the DIC settings.I purchased under the…
Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received July 3, 2026.