2005 GMC Savana recalls and problems

5 recalls and 13 owner complaints on file with NHTSA for the 2005 GMC Savana.

5
recalls
13
owner complaints
1
complaints mentioning a crash
0
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2005 GMC Savana recalls

Electrical system: wiring

NHTSA campaign 23V247000 · reported April 6, 2023 · General Motors, LLC · 150,830 vehicles potentially affected

The problem
General Motors, LLC (GM) is recalling certain 2003-2023 Chevrolet Express Cutaway and GMC Savana Cutaway incomplete vehicles equipped with wiring for an optional rear heating, ventilation, and air-conditioning (HVAC) system. When the HVAC blower motor circuit is left unused with exposed connectors and wiring, the circuit can corrode and overheat.
The risk
An overheated electrical circuit increases the risk of a fire.
The fix
Dealers will properly seal the rear HVAC blower motor circuits at the left side B-pillar, free of charge. Owner notification letters were mailed May 2, 2023. Owners may contact Chevrolet customer service at 1-800-222-1020 or GMC customer service at 1-800-462-8782. GMC's number for this recall is N222386050.

Equipment adaptive/mobility

NHTSA campaign 09V270000 · reported July 6, 2009 · MAIN MOBILITY, INC. · 185 vehicles potentially affected

The problem
Main mobility is recalling 185 model year 2005 through 2009 chevrolet express and gmc savana vans manufactured between april 1, 2005 and june 25, 2009, equipped with ricon platform style wheelchair lifts. These vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations in motor vehicles." the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.
The risk
The user of the lift could be injured should the lift move unintentionally.
The fix
Main mobility is working with ricon to correct the wheelchair lifts free of charge (please see 07e095). Owners may contact ricon at 1-818-267-3000 or main mobility at 1-716-759-6811.

Equipment adaptive/mobility

NHTSA campaign 09V272000 · reported July 6, 2009 · MAIN MOBILITY, INC. · 185 vehicles potentially affected

The problem
Main mobility is recalling 185 model year 2005 through 2009 chevrolet express and gmc savana vans manufactured between april 1, 2005 and june 25, 2009, equipped with ricon platform style wheelchair lifts. These vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift installations in motor vehicles." the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.
The risk
The user of the lift could be injured should the lift move unintentionally.
The fix
Main mobility is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). Owners may contact ricon at 1-818-267-3000 or main mobility at 1-716-759-6811.

Seat belts

NHTSA campaign 05V558000 · reported December 19, 2005 · GENERAL MOTORS CORP. · 425,593 vehicles potentially affected

The problem
On certain full-size passenger, cargo, or cutaway vans, the front and rear seat belt buckles will not latch or will not unlatch.
The risk
In the event of a crash, a seat occupant may not be properly restrained increasing the risk of personal injury.
The fix
Dealers will inspect the buckles and, if found to be inoperative, the entire buckle assembly would be replaced. For buckles found to be operative, dealer will replace only the upper buckle cover. The recall will be conducted in phases. The first phase mailing began during march 2006. Owners may contact chevrolet at 1-800-630-2438 or gmc at 1-866-996-9463.

Service brakes, hydraulic

NHTSA campaign 05V043000 · reported February 8, 2005 · GENERAL MOTORS CORP. · 77,411 vehicles potentially affected

The problem
Certain trucks, sport utility vehicles, and vans equipped with bosch hydro-boost brake assemblies, the hydraulic brake booster pressure accumulator may crack and separate from the hydro-boost assembly during normal operating conditions.
The risk
If a separation occurred and the hood of the vehicle were open, fragments from the accumulator could cause injury to people in the immediate area. The presence of this crack or fractured surface could allow the hydraulic fluid to leak from the accumulator circuit of the booster assembly. The loss of fluid would cause increased steering and braking effort and a crash may occur without prior warning.
The fix
Dealers will test the hydro-boost assembly for functional operation of the two-function valve. If the hydro-boost assembly fails the test, dealers will replace the assembly free of charge. The recall began on march 23, 2005. Owners may contact chevrolet at 1-800-630-2438, gmc trucks at 1-866-996-9463 and hummer at 1-800-732-5493.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Oct 12, 2026 · Air bags · crash reported

I was in a crash today october 12th 2026 and the airbags failed to deploy it was a front end collision that resulted in the motor shutting off

Jul 17, 2023 · Visibility

I had a new front windshield sold by PGW installed by Coughlin Auto Glass in Deer Lodge Montana in November - December 2022. I immediately noticed that the windshield did not allow RED LIGHT to pass through the tinted area. This is most likely due to a manufacturing defect and is dangerous. Unfortunately I did not…

Jul 30, 2014 · Structure · 78,000 miles

WHITE VAN SINCE WAS 4 YEARS OLD THE FRONT HOOD WHITE PAINT STAR PEELING OFF . KNOW IS HAVE PAINT ONLY. BAD QUALITY PAINT. YOU CAN SEE IN THE ROAD ALMOST ALL CHEVY OR GMC CARGO VAN WITH THE SAME PROBLEM.

Jun 17, 2014 · Steering · 100,000 miles

WHILE DRIVING ON BUMPY ROAD AT 30 MILES / HOUR CAR TURNS OFF. I COULD NOT TURN, POWER STEERING LOCKED. CAR EVENTUALLY STOPPED IN THE MIDDLE OF THE BUSY ROAD AND I BRAKE, CHANGED GEARS TO PARK. I TURN IGNITION KEY OFF AND THEN TURNED IT ON AGAIN. THIS HAPPEN A FEW TIMES. I TRY TO AVOID BUMPY AREAS. I TOOK TO MECHANIC &…

Aug 25, 2011 · Tires

TIRE "DEFINITY DAKOTA" HAD DEFECTED JUST FOR 20,000 MI.

Savana model years compared

YearRecallsComplaintsCrashesFires
2002 01210
2003 112221
2004 71221
2005 51310
2006 7700
2007 3620
2008 7300

Across all years, the 2000 Savana has the most complaints (49). All GMC Savana years →

Questions

Does the 2005 GMC Savana have any recalls?
Yes. NHTSA lists 5 recalls for the 2005 GMC Savana, the most recent reported on April 6, 2023 (Electrical system: wiring). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2005 GMC Savana?
Owners have filed 13 complaints with NHTSA. The most frequently reported area is electrical system (2 complaints), followed by service brakes, hydraulic (2).
How many 2005 GMC Savana complaints mention a crash or fire?
1 of 13 complaints report a crash and 0 a fire; 1 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received October 12, 2026.