2004 Mitsubishi Montero recalls and problems

3 recalls and 5 owner complaints on file with NHTSA for the 2004 Mitsubishi Montero.

3
recalls
5
owner complaints
0
complaints mentioning a crash
0
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2004 Mitsubishi Montero recalls

Equipment: other, labels

NHTSA campaign 04V428000 · reported September 1, 2004 · MITSUBISHI CARIBBEAN · 100,432 vehicles potentially affected

The problem
Certain passenger vehicles fail to conform to the requirements of federal motor vehicle safety standard no. 208, 'occupant crash protection.' the bilingual english/spanish removable air bag warning labels affixed to the dash and to the sunvisor do not meet the size requirements of the standard.
The risk
This does not meet the requirements of the standard.
The fix
Mitsubishi caribbean will mail a customer notification letter containing a written description and a graphic of the bi-lingual dashboard air bag warning label. In addition, all current 2000-2004 nativa owners will also receive replacement air bag alert labels for the sun visors. This recall is expected to begin during march or april 2005. The notification to the nativa owners is expected to begin during april or may 2005. Owners should contact mitsubishi caribbean at 1-787-251-8715.

Fuel system, gasoline: storage

NHTSA campaign 04V319000 · reported July 6, 2004 · MITSUBISHI MOTORS NORTH AMERICA, INC. · 44,214 vehicles potentially affected

The problem
On certain sport utility vehicles, when the fuel tank is full and the vehicle is parked facing forward on an upward slope, the fuel tank leveling valve may not maintain proper sealing in the event the fuel expands from a rise in the ambient temperature.
The risk
If the fuel leveling valve does not seal properly, fuel may leak onto the ground. Fuel leakage in the presence of an ignition source may result in a fire.
The fix
Dealers will replace the leveling valve. The recall began on august 30, 2004. Owners should contact mitsubishi at 1-800-222-0037 or mitsubishi caribbean at 1-787-251-8715.

Equipment: other, labels

NHTSA campaign 04V095000 · reported February 20, 2004 · MITSUBISHI MOTORS NORTH AMERICA, INC. · 491 vehicles potentially affected

The problem
On certain sport utility vehicles, the vehicle capacity weights as stated on the tire and loading information label are in error.
The risk
This information could potentially result in consumers loading their vehicles beyond the gross vehicle weight rating (gvwr).
The fix
Owners will be sent replacement labels with instructions on how to install them. The recall began on april 14, 2004. Owners should contact mitsubishi at 1-800-222-0037.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Jun 23, 2022 · Service brakes

2004 Mitsubishi Montero Limited: Hydraulic Brake Booster is malfunctioning, making a ("gobble-gobble", squirrel-like chirping sound) almost every time the brake pedal is pressed. Hwy driving, without the use of brakes, the frequent "chirping" sounds still occur. Under medium to heavy braking, the vehicle shudders and…

Sep 29, 2017 · Unknown or other

THERE ARE HOLES IN FRAME IN FRONT AREA THE REST OF FRAME FROM CONVER IS OK WANTED TO KNOW WHAT OR HOW GET FIXED THIS WAS LIKE THIS WHEN I PURCHASED IT IF I NEED TO SEND PHOTOS LET ME KNOW SOME HOW IT WAS MISSING THE CALLIC CONVER THAT I NOTICED THE HOLES ON BOTH SIDES IT WAS ALSO BLOWNEN BEAK LIGHTS OUT I PAY & 98 TO…

Sep 9, 2014 · Service brakes · 189,000 miles

TL* THE CONTACT OWNS A 2004 MITSUBISHI MONTERO. WHILE DRIVING APPROXIMATELY 60 MPH AND ATTEMPTING TO ENGAGE THE BRAKES, THE BRAKE PEDAL WAS HARD TO DEPRESS. THE EMERGENCY BRAKE HAD TO BE ACTIVATED IN ORDER TO STOP THE VEHICLE. ALSO, THE CONTACT HEARD AN ABNORMAL NOISE FROM THE DRIVER SIDE OF THE INSTRUMENT PANEL WHEN…

Oct 9, 2007 · Service brakes, hydraulic · 125,000 miles

TL CONTACT OWNS A 2004 MITSUBISHI MONTERO. THE CONTACT STATED THAT THE INSTRUMENT PANEL BRAKE LIGHTS ILLUMINATED. IN ADDITION, THERE WAS A COMPLETE LOSS OF BRAKE POWER. THE CONTACT STATED THAT HE WOULD HAVE TO PUMP THE BRAKE PEDAL. THE DEALER STATED THAT THE DIAGNOSES PULLED APPROXIMATELY 20 DIFFERENT CODES. AS OF…

Sep 20, 2005 · Service brakes, hydraulic · 8,000 miles

DT: THE CONTACT STATES THE BRAKES HAD LESS THAN 8,000 MILES ON THEM BEFORE THEY NEEDED TO BE CHANGED, AND WERE CHANGED IN MAY 2005. CURRENTLY, NEED NEW FRONT BRAKES . THE DEALER AND MITSUBISHI POINTED THE FINGER AT EACH OTHER. THE BRAKES WERE MAKING A SQUEAKING/GRINDING NOISE.

Montero model years compared

YearRecallsComplaintsCrashesFires
2001 4166152
2002 311191
2003 23941
2004 3500
2005 0100
2006 0400

Across all years, the 2001 Montero has the most complaints (166). All Mitsubishi Montero years →

Questions

Does the 2004 Mitsubishi Montero have any recalls?
Yes. NHTSA lists 3 recalls for the 2004 Mitsubishi Montero, the most recent reported on September 1, 2004 (Equipment: other, labels). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2004 Mitsubishi Montero?
Owners have filed 5 complaints with NHTSA. The most frequently reported area is service brakes (2 complaints), followed by service brakes, hydraulic (2).
How many 2004 Mitsubishi Montero complaints mention a crash or fire?
0 of 5 complaints report a crash and 0 a fire; 0 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received June 23, 2022.