2005 Toyota Prius recalls and problems

6 recalls and 1,051 owner complaints on file with NHTSA for the 2005 Toyota Prius.

6
recalls
1,051
owner complaints
102
complaints mentioning a crash
4
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2005 Toyota Prius recalls

Hybrid propulsion system: inverter · Engine and engine cooling

NHTSA campaign 12V536000 · reported November 14, 2012 · Toyota Motor Engineering & Manufacturing · 350,662 vehicles potentially affected

The problem
Toyota is recalling certain model year 2004-2009 Prius vehicles manufactured August 6, 2003, through March 30, 2009 and FCHV-adv vehicles manufactured December 12, 2008, through September 13, 2011. During manufacturing, a scratch may have occurred inside of the electrically driven water pump at the coil wire. The coil wire may corrode at the scratched portion.
The risk
The corroded coil wire may break and the water pump could stop. The corroded coil wire could cause a short circuit between coil wires and a possible open fuse, creating a stall-like condition of the hybrid system while the vehicle is being driven. This may increase the risk of a vehicle crash.
The fix
Toyota will notify its owners, and dealers will replace the electric water pump, free of charge. The recall began on January 17, 2013. Owners may contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.

Steering: gear box, shaft sector · Steering

NHTSA campaign 12V537000 · reported November 14, 2012 · Toyota Motor Engineering & Manufacturing · 669,705 vehicles potentially affected

The problem
Toyota is recalling certain model year 2004-2009 Prius vehicles manufactured August 5, 2003, through March 30, 2009. The affected vehicles have a steering intermediate extension shaft assembly built with metal splines that complete the connection from the steering wheel to the steering gear. These splines may have been manufactured with an insufficient hardness.
The risk
Over time, the splines may wear and eventually fail resulting in a loss of steering ability, increasing the risk of a vehicle crash.
The fix
Toyota will notify owners, and dealers will inspect the extension shaft and replace it if it is one with insufficient hardness, free of charge. The recall began during December 2012. Owners may contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.

Equipment: other, labels

NHTSA campaign 10V036000 · reported February 3, 2010 · SOUTHEAST TOYOTA DISTRIBUTORS, LLC · 153,418 vehicles potentially affected

The problem
Southeast toyota is recalling certain model year 2005-2011 passenger vehicles for failing to comply with the requirements of federal motor vehicle safety standard no. 110, "tire selection and rims." these vehicles were sold without the requisite load carrying capacity modification labels.
The risk
A driver may overload a vehicle which may increase the risk of a crash.
The fix
Dealers will mail to consumers the corrected label or the customer will have the option for dealers to install the label free of charge. The safety recall began on may 27, 2010. Owners may contact southeast toyota at 1-800-301-6859.

Vehicle speed control: accelerator pedal

NHTSA campaign 09V388000 · reported October 5, 2009 · TOYOTA MOTOR NORTH AMERICA, INC. · 4,445,056 vehicles potentially affected

The problem
Toyota is recalling certain model year 2004-2010 passenger vehicles. The accelerator pedal can get stuck in the wide open position due to its being trapped by an unsecured or incompatible driver's floor mat.
The risk
A stuck open accelerator pedal may result in very high vehicle speeds and make it difficult to stop the vehicle, which could cause a crash, serious injury or death.
The fix
Toyota filed an amended defect report on november 25, 2009, stating that dealers will modify the accelerator pedal and, on certain vehicles, alter the shape of the floor surface under the pedal. These changes address the risk of pedal entrapment due to interference with the floor mat. Redesigned accelerator pedals will become available beginning in april 2010 and dealers will replace any modified pedal with the new pedal if desired. Also, dealers will replace any genuine toyota or lexus all-weather floor mats with redesigned all-weather mats, or repurchase the previous mats from owners who do not want the new ones. Additionally, software modifications will be installed on camry, avalon and lexus es 350, is 350 and is 250 models that will ensure that the brake overrides the accelerator in the event both brake and accelerator pedals are applied. Toyota will begin mailing letters to owners on december 31, 2009. Owners may contact toyota at 1-800-331-4331, lexus at 1-800-255-3987.

Steering: electric power assist system

NHTSA campaign 06V188000 · reported May 31, 2006 · TOYOTA MOTOR NORTH AMERICA, INC. · 170,856 vehicles potentially affected

The problem
The intermediate shaft and sliding yoke in the electric power steering system can crack when large forces are applied and the connection may separate or the sleeve may fracture.
The risk
This could result in a loss of steering control of the vehicle.
The fix
Toyota will replace the steering intermediate shaft and inspect the sliding yoke and replace it if necessary. The recall began on june 9, 2006. Owners may contact toyota at 1-800-331-4331.

Air bags

NHTSA campaign 06V096000 · reported April 3, 2006 · TOYOTA MOTOR NORTH AMERICA, INC. · 133 vehicles potentially affected

The problem
On certain vehicles, due to improper assembly of the air bag inflator, which is used in the side air bag, the curtain shield air bag, and the knee air bag assembly, some inflators were produced with an insufficient amount of the heating agents necessary for proper air bag deployment. In this condition, the expansion force of the gas may be insufficient to properly inflate the air bag when the SRS system is activated during a crash.
The risk
This may increase the risk of injury to the occupant in the involved seating position in the event of a crash.
The fix
Dealers will replace the specific SRS air bag. The recall began on april 6, 2006. Owners may contact toyota at 1-888-270-9371, scion at 1-866-548-1851, or lexus at 1-800-255-3987.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Feb 16, 2026 · Engine

Eingen faliur acording to dealership Toyota of Anthioc the veicle is on there lot for now but there diagnostic was engine faliure

Jan 11, 2026 · Service brakes

ABS actuator failed and had little to no braking action while merging on the freeway. Had to swerve to avoid collision on interstate

Nov 10, 2025 · Exterior lighting · 143,500 miles

The contact owns a 2005 Toyota Prius. The contact stated that while replacing the instrument cluster, the contact discovered that the turn signals were inoperable. The vehicle was taken to the dealer, who determined that an unknown part needed to be replaced. The vehicle was not repaired. The manufacturer was made…

Nov 10, 2025 · Exterior lighting · 143,500 miles

The contact owns a 2005 Toyota Prius. The contact stated that while driving at an undisclosed speed, the left turn signal was activated, however, the left turn signal failed to function as intended. In addition, the contact stated that the four-way flashers failed to function as intended. The vehicle was taken to the…

May 2, 2025 · Air bags · crash reported

Vehicle: 2005 Toyota Prius VIN: […] Date of Incident: April 2024 Location: Citrus Heights, California Incident Summary: In April 2024, I was involved in a front-end collision while driving my 2005 Toyota Prius. I rear-ended another vehicle at moderate to high speed. Despite the severity of the impact, the driver-side…

Prius model years compared

YearRecallsComplaintsCrashesFires
2002 2167124
2003 19950
2004 6610382
2005 61,0511024
2006 61,439825
2007 42,0041249
2008 41,4971526

Across all years, the 2010 Prius has the most complaints (2,823). All Toyota Prius years →

Questions

Does the 2005 Toyota Prius have any recalls?
Yes. NHTSA lists 6 recalls for the 2005 Toyota Prius, the most recent reported on November 14, 2012 (Hybrid propulsion system: inverter, Engine and engine cooling). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2005 Toyota Prius?
Owners have filed 1,051 complaints with NHTSA. The most frequently reported area is exterior lighting (346 complaints), followed by electrical system (178).
How many 2005 Toyota Prius complaints mention a crash or fire?
102 of 1,051 complaints report a crash and 4 a fire; 66 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received February 16, 2026.