2025 Volvo EX90 recalls and problems

3 recalls and 74 owner complaints on file with NHTSA for the 2025 Volvo EX90.

3
recalls
74
owner complaints
2
complaints mentioning a crash
0
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2025 Volvo EX90 recalls

Structure: body, hatchback/liftgate, support device/strut

NHTSA campaign 25V654000 · reported September 30, 2025 · Volvo Car USA, LLC · 1,119 vehicles potentially affected

The problem
Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. A spindle nut may detach from the Power Operated Tailgate (POT) drive units, causing the tailgate to suddenly drop.
The risk
A tailgate that suddenly drops can hit a person, increasing the risk of injury.
The fix
Owners are advised not to use the POT function until the repair is completed. Dealers will replace both POT drive units. Owner letters were mailed November 24, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10342. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning October 7, 2025.

Electrical system: software · Exterior lighting: headlights, concealment devices

NHTSA campaign 25V071000 · reported February 7, 2025 · Volvo Car USA, LLC · 2,061 vehicles potentially affected

The problem
Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. Due to a software error in the low power controller (LPC), the headlight shutters may close over the high and low beams while driving.
The risk
A loss of headlight function while driving can reduce visibility and increase the risk of a crash.
The fix
The LPC software will be updated manually, free of charge. Owner notification letters were mailed March 12, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10298.

Seats: critical fasteners

NHTSA campaign 24V869000 · reported November 19, 2024 · Volvo Car USA, LLC · 11 vehicles potentially affected

The problem
Volvo Car USA, LLC (Volvo Car) is recalling certain 2025 EX90 vehicles. The bolts for the second-row free-standing seat may not be tightened properly.
The risk
An improperly tightened seat may not adequately restrain the occupant during a crash, increasing their risk of injury.
The fix
Dealers will inspect and tighten the bolts as necessary, free of charge. Owner notification letters were mailed January 10, 2025. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10292.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Oct 18, 2026 · Electrical system

I am reporting repeated total electrical failures in my 2025 Volvo EX90 that create a serious safety concern, particularly regarding access to and escape from the vehicle. The vehicle has repeatedly become completely unresponsive, with the dashboard, headlights and interior lights dead. In the latest incident, this…

Oct 16, 2026 · Service brakes

My car is a Volvo EX90 and it is totally electric. Twice in the past 6 weeks the car has died, once I was driving and an electric and brake warning came on and told me to stop the car. I pulled over immediately and the car never worked again-- it would not turn on and it has been "bricked" for the past 21 days. I was…

Sep 24, 2026 · Electrical system

Center screen goes black when driving. Driver display goes black when driving leaving me without speedometer or any data as everything is on those 2 screens. Misaligned passanger door that doesnt open properly. Dealership has fixed trim piece but not the alignment of the door. I have been back to the dealer several…

Sep 24, 2026 · Unknown or other

On September 3rd 2026, my wife was driving our 2025 Volvo EX90 Ultra (approx.1560 miles) with our three children, ages 1, 4, and 6, in the vehicle when the air conditioning failed completely. Outside temperatures were over 100°F in Austin, Texas. The EX90 has a large glass panoramic roof, and the cabin heated rapidly…

Sep 17, 2026 · Electrical system

My husband and I were driving with our […] son on the southbound […] in the fast lane. There was some traffic so we were not traveling too fast, but in the fast lane nonetheless. An error message came on the screens indicating there was a critical electrical failure. At that moment, my husband realized that the car’s…

EX90 model years compared

YearRecallsComplaintsCrashesFires
2025 37420
2026 0700

All Volvo EX90 years →

Questions

Does the 2025 Volvo EX90 have any recalls?
Yes. NHTSA lists 3 recalls for the 2025 Volvo EX90, the most recent reported on September 30, 2025 (Structure: body, hatchback/liftgate, support device/strut). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2025 Volvo EX90?
Owners have filed 74 complaints with NHTSA. The most frequently reported area is electrical system (38 complaints), followed by unknown or other (17).
How many 2025 Volvo EX90 complaints mention a crash or fire?
2 of 74 complaints report a crash and 0 a fire; 1 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received October 18, 2026.