Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.
2021 Volvo XC60 recalls
Electrical system: propulsion system, traction battery · Electrical system: software
NHTSA campaign 25V179000 · reported March 24, 2025 · Volvo Car USA, LLC · 7,483 vehicles potentially affected
- The problem
- Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.
- The risk
- A short circuit in a high-voltage battery increases the risk of a fire.
- The fix
- Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to monitor the battery. All repairs will be performed free of charge. Owner notification letters were mailed May 28, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10312.
Steering
NHTSA campaign 23V001000 · reported January 5, 2023 · Volvo Car USA, LLC · 74 vehicles potentially affected
- The problem
- Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.
- The risk
- A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of a crash.
- The fix
- Dealers will replace the steering gear, free of charge. Owner notification letters are expected to be mailed March 1, 2023. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10213.
Service brakes, hydraulic: antilock/traction control/electronic limited slip · Service brakes, hydraulic
NHTSA campaign 21V716000 · reported September 15, 2021 · Volvo Car USA, LLC · 9 vehicles potentially affected
- The problem
- Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 S90L, 2020-2021 XC60, and XC90 vehicles. An improperly welded rotor and shaft may separate within the integrated brake system.
- The risk
- Separation of the rotor and shaft may cause a reduction in braking assistance and a loss of the Antilock Brake System (ABS) and Electronic Stability Control (ESC), increasing the risk of a crash.
- The fix
- Dealers will replace the hydraulic unit, free of charge. Owner notification letters were mailed October 22, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10120.
Seat belts: rear/other, retractor · Seat belts: front, retractor · Seat belts
NHTSA campaign 21V682000 · reported September 1, 2021 · Volvo Car USA, LLC · 19,149 vehicles potentially affected
- The problem
- Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
- The risk
- An unsecured child restraint system can increase the risk of injury during a crash.
- The fix
- Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner notification letters were mailed October 13, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10111.
Air bags: air bag/restraint control module · Seat belts: pretensioner · Air bags
NHTSA campaign 21V001000 · reported January 7, 2021 · Volvo Car USA, LLC · 2,883 vehicles potentially affected
- The problem
- Volvo Cars USA, LLC (Volvo Car) is recalling certain 2021 Volvo V60, V60 Cross Country, V90, V90 Cross Country, XC60, and XC90 vehicles. The Supplementary Restraint System (SRS) control unit may not have been properly attached to the car body and may detach during a crash.
- The risk
- A detached SRS control unit can decrease the performance of occupant protection systems such as air bags, seat belts, and high voltage battery disconnect, increasing the risk of injury during a crash.
- The fix
- Volvo Car will notify owners, and dealers will inspect and, as necessary, tighten the SRS control unit mounting screws, free of charge. The recall began February 12, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10068.
What owners report
Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.
Oct 6, 2026 · Exterior lighting
I am writing to urge NHTSA to address the serious safety problem caused by excessively bright headlights on American roads. Many LED, HID, high-mounted, improperly aimed, and aftermarket headlights produce such intense glare that oncoming drivers can be temporarily blinded. This can make it difficult to see lane…
Sep 23, 2026 · Electrical system
The air conditioning system in my 2021 Volvo XC60 failed, blowing hot air instead of cold. A Volvo dealer diagnosed the cause as a failed A/C evaporator core and quoted $7,800 to replace it. Volvo Cars North America has declined to provide any goodwill assistance despite this being a widely reported failure across…
Sep 22, 2026 · Visibility/wiper
The A/C evaporator core on my 2021 Volvo XC60 suffered a premature structural failure, creating an immediate and severe safety hazard while driving. The component failed precisely five weeks after the Certified Pre-Owned (CPO) warranty wrapper expired. An authorized Volvo dealership service department formally…
Aug 26, 2026 · Unknown or other
Hood latch assembly corrodes making it impossible to open hood or service the vehicle.
Aug 12, 2026 · Electrical system
My SUV has a had the check engine light on from a failed battery cell for my 2021 grey Volvo XC60 recharge (VIN […]). I have been without the electric functionality (to charge the hybrid car or use electric power) since mid December and waiting on a warranty part since Dec. 23, 2025. I have been told April 2026 and…
Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received October 6, 2026.