4 recalls and 0 owner complaints on file with NHTSA for the 2002 Dodge Sprinter 2500.
4
recalls
0
owner complaints
0
complaints mentioning a crash
0
mentioning a fire
Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.
Mercedes-benz USA (mbusa) is recalling certain model year 2002- 2003 sprinter 2500 and 3500 vans sold as dodge and freightliner vehicles. The intake manifolds may have corroded. A chemical reaction involving sulfur in the diesel fuel that takes place under certain conditions can lead to the formation of sulfuric acid in the exhaust channel of the intake manifold.
The risk
Intake manifold corrosion may lead to an exhaust gas leak, damage to the fuel return line which could cause a fuel leak, and heat damage to the insulation at the fire wall. Fuel leakage, in the presence of an ignition source, could result in a fire.
The fix
Dealers will inspect and replace the intake manifold free of charge. Chrysler, LLC will notify owners of dodge sprinters and mbusa will notify owners freightliner sprinters. This recall is an expansion of a previous recall (please see recall campaign 09v-418). The safety recall began on october 11, 2011. Owners may contact chrysler at 1-800-853-1403 or sprinter at 1-843-695-5031.
Sprinter is recalling certain model year 2002 through 2003 vans sold as dodge and freightliner vehicles. The intake manifolds may have corroded. A chemical reaction involving sulfur in the diesel fuel that takes place under certain conditions can lead to the formation of sulfuric acid in the exhaust channel of the intake manifold.
The risk
Intake manifold corrosion may lead to an exhaust gas leak, damage to the fuel return line which could cause a fuel leak, and heat damage to the insulation at the front wall.
The fix
Dealers will inspect and replace the intake manifold free of charge. Chrysler, LLC is handling the owner notification and remedy for this campaign. The recall began on june 4, 2010. Owners may contact chrysler at 1-800-853-1403 or sprinter at 843-695-5031.
Sprinter is recalling 10 my 2001-2006 dodge and freightliner 2500 and 3500 vehicles. The welding seam between the bracket and steering column of affected spare parts does not meet design specifications. The result of an out of specification welding seam is that the steering column may detach from its interior vehicle mounting bracket.
The risk
The operator may lose steering ability of the vehicle increasing the risk of a crash.
The fix
Dealers will inspect and replace the steering columns free of charge. The recall is expected to begin on or before february 16, 2009. Owners may contact sprinter at 843-695-5057.
On certain trucks equipped with rear air conditioning system, the interior lamp is equipped with an 18w lamp and a scattering lens. In extremely hot and humid conditions, the combination of heat and humidity, and the heat from the lamp due to extreme long term operation, can distort the scattering lens.
The risk
The switching contacts of the lamp may cause a short circuit of the rear lamp increasing the risk of a fire.
The fix
Dealers will replace the rear interior lamps free of charge with a modified version which is not subject to the impacts of heat and humidity. The recall began on december 17, 2007. Owners may contact daimlerchrysler manufacturing international at 1-843-695-5041.
Does the 2002 Dodge Sprinter 2500 have any recalls?
Yes. NHTSA lists 4 recalls for the 2002 Dodge Sprinter 2500, the most recent reported on August 9, 2011 (Engine and engine cooling: exhaust system). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2002 Dodge Sprinter 2500?
There are few or no owner complaints on file for the 2002 Dodge Sprinter 2500.
Source: NHTSA recall and complaint data, updated October 27, 2026.