2005 Dodge Sprinter 2500 recalls and problems

3 recalls and 21 owner complaints on file with NHTSA for the 2005 Dodge Sprinter 2500.

3
recalls
21
owner complaints
0
complaints mentioning a crash
2
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2005 Dodge Sprinter 2500 recalls

Service brakes, hydraulic · Electrical system: instrument cluster/panel

NHTSA campaign 16V833000 · reported November 17, 2016 · Daimler Vans USA, LLC · 17,501 vehicles potentially affected

The problem
Daimler Vans USA, LLC (DVUSA) is recalling certain model year 2003-2006 Dodge and Freightliner Sprinter 2500 and 3500 vans manufactured June 30, 2003, to August 31, 2006. The instrument cluster on the affected vehicles fails to illuminate the BRAKE warning lamp in the instrument cluster during the vehicle start up bulb-function check. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 105, "Hydraulic and Electric Brake Systems."
The risk
Without the BRAKE lamp illuminating during the vehicle start up bulb-function check, the driver has no confirmation that the lamp is working and therefore may not know whether or not the lamp will illuminate if the brake fluid level is low. If the operator is unaware that the vehicle has low brake fluid, there would be an increased risk of a crash.
The fix
DVUSA will notify owners, and DVUSA and Dodge dealers will correct the instrument cluster software, as necessary, free of charge. An interim notification was sent to owners on January 6, 2017. A second notice will be mailed to owners once the remedy becomes available. The recall began on July 27, 2017. Owners may contact DVUSA customer service at 1-770-705-2070.

Steering: column

NHTSA campaign 08V339000 · reported July 24, 2008 · SPRINTER ENGINEERING & COMPLIANCE SUPPOR · 10 vehicles potentially affected

The problem
Sprinter is recalling 10 my 2001-2006 dodge and freightliner 2500 and 3500 vehicles. The welding seam between the bracket and steering column of affected spare parts does not meet design specifications. The result of an out of specification welding seam is that the steering column may detach from its interior vehicle mounting bracket.
The risk
The operator may lose steering ability of the vehicle increasing the risk of a crash.
The fix
Dealers will inspect and replace the steering columns free of charge. The recall is expected to begin on or before february 16, 2009. Owners may contact sprinter at 843-695-5057.

Interior lighting

NHTSA campaign 07V299000 · reported July 13, 2007 · DAIMLERCHRYSLER MANUFACTURING INTL · 4,433 vehicles potentially affected

The problem
On certain trucks equipped with rear air conditioning system, the interior lamp is equipped with an 18w lamp and a scattering lens. In extremely hot and humid conditions, the combination of heat and humidity, and the heat from the lamp due to extreme long term operation, can distort the scattering lens.
The risk
The switching contacts of the lamp may cause a short circuit of the rear lamp increasing the risk of a fire.
The fix
Dealers will replace the rear interior lamps free of charge with a modified version which is not subject to the impacts of heat and humidity. The recall began on december 17, 2007. Owners may contact daimlerchrysler manufacturing international at 1-843-695-5041.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Sep 3, 2026 · Unknown or other

My 2005 Dodge Sprinter is subject to Dodge/Stellantis Recall T21 (Emissions Campaign – Reprogram Engine Control Unit (CA)). I have made repeated attempts to have T21 completed. Multiple Dodge/Stellantis service facilities I contacted do not have the required equipment to perform this campaign. The nearest facility I…

Jul 31, 2026 · Engine

I own a 2005 Dodge Sprinter with open emissions recall T21. I have contacted three authorized Dodge/Chrysler dealerships to have recall T21 completed. All three dealerships refused to perform the recall because they stated they do not have the required equipment to complete the ECU reprogramming. As a result, I am…

Sep 18, 2025 · Engine and engine cooling

See attached document for complaint.

Nov 15, 2024 · Engine · 252,858 miles

The contact owns a 2005 Dodge Sprinter 2500. The contact stated that the vehicle failed to start. The vehicle failed to restart. The check engine warning light was illuminated. The contact stated that he watched a YouTube video and changed the fuel pressure sensor, but the failure recurred. The contact checked the…

May 5, 2021 · Electrical system · 200,000 miles · fire reported

TL* THE CONTACT OWNS A 2005 DODGE SPRINTER. THE CONTACT STATED THAT BOTH HEADLIGHT BULBS HAD FAILED UPON ACTIVATION. THE CONTACT HAD TAKEN THE VEHICLE TO AN INDEPENDENT MECHANIC WHO WAS ABLE TO REPLACE THE HEADLIGHTS. THE CONTACT STATED THAT SOON AFTER THE INITIAL REPLACEMENT, THE HEADLIGHTS FAILED YET AGAIN. THE…

Sprinter 2500 model years compared

YearRecallsComplaintsCrashesFires
2002 4000
2003 5501
2004 31200
2005 32102
2006 53411
2007 52402
2008 55302

Across all years, the 2008 Sprinter 2500 has the most complaints (53). All Dodge Sprinter 2500 years →

Questions

Does the 2005 Dodge Sprinter 2500 have any recalls?
Yes. NHTSA lists 3 recalls for the 2005 Dodge Sprinter 2500, the most recent reported on November 17, 2016 (Service brakes, hydraulic, Electrical system: instrument cluster/panel). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2005 Dodge Sprinter 2500?
Owners have filed 21 complaints with NHTSA. The most frequently reported area is engine and engine cooling (6 complaints), followed by engine (4).
How many 2005 Dodge Sprinter 2500 complaints mention a crash or fire?
0 of 21 complaints report a crash and 2 a fire; 2 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received September 3, 2026.