2004 Ford E-450 recalls and problems

5 recalls and 27 owner complaints on file with NHTSA for the 2004 Ford E-450.

5
recalls
27
owner complaints
0
complaints mentioning a crash
3
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2004 Ford E-450 recalls

Equipment adaptive/mobility

NHTSA campaign 08V524000 · reported October 8, 2008 · MATTHEWS SPECIALTY VEHICLES · 8 vehicles potentially affected

The problem
Matthews is recalling 8 my 1998 bluebird, my 2004 ford e450, my 2005-2006 thomas built buses, my 2006 international bus, my 2007 chevrolet 5500, freightliner and dodge sprinter trucks, transit buses, and specialty vehicles equipped with ricon platform style wheelchair lifts. These buses fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installation in motor vehicles." the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.
The risk
The user of the lift could be injured should the lift move unintentionally.
The fix
Matthews is working with ricon to correct the wheelchair lifts free of charge (please see 07e095). Owners may contact ricon at 1-818-267-3000 or matthews specialty at 336-297-9600.

Equipment adaptive/mobility

NHTSA campaign 08V526000 · reported October 8, 2008 · MATTHEWS SPECIALTY VEHICLES · 8 vehicles potentially affected

The problem
Matthews is recalling 8 my 1998 bluebird, my 2004 ford e450, my 2005-2006 thomas built bus, my 2006 international bus, my 2007 chevrolet 5500, freightliner and dodge sprinter trucks, transit buses, and specialty vehicles equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift system accessible for motor vehicles." the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.
The risk
A lift occupant can be injured should the lift begin to stow unintentionally.
The fix
Matthews is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). Owners may contact ricon at 1-818-267-3000 or mattews specialty at 336-297-9600.

Electrical system: wiring

NHTSA campaign 05V270000 · reported June 10, 2005 · FORD MOTOR COMPANY · 180,104 vehicles potentially affected

The problem
Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.
The risk
Should the engine stall, a vehicle crash could occur.
The fix
Dealers will upgrade the fuel injection control module (ficm) wire harness or replaced, and/or have a new injection control pressure (icp)) sensor connector installed free of charge. The recall began on july 22, 2005. Owners may contact ford at 1-800-392-3673.

Electrical system: wiring

NHTSA campaign 04V444000 · reported September 13, 2004 · FORD MOTOR COMPANY · 214,849 vehicles potentially affected

The problem
On certain vans, a diode in the anti-lock braking system (ABS) module may experience an electrical short.
The risk
The electrical short may cause an ABS malfunction that would illuminate the ABS warning light, or the module may overheat resulting in a burning odor, smoke, and/or fire. This condition may occur while the vehicle is being driven or unattended.
The fix
Dealers will install a new fuse in the ABS circuit and install a heat shield over the ABS module. The recall began on october 15, 2004. Owners should contact ford at 1-800-392-3673. Also ford is extending the limited warranty (for a one time replacement) of the ABS module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. If your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.

Engine and engine cooling

NHTSA campaign 04V445000 · reported September 13, 2004 · FORD MOTOR COMPANY · 253,076 vehicles potentially affected

The problem
On certain vans, the air filter element material process resulted in an air filter paper element that can smolder or burn. This change in filter paper composition combined with the configuration of the air induction system, may allow hot carbon particles to contact the air filter element during certain driving conditions that create hot particles.
The risk
These hot particles may ignite the air filter element with the potential for air induction system damage or underhood fire.
The fix
Dealers will inspect and replace the air filter element. The recall began september 27, 2004. Owners should contact ford at 1-800-392-3673. Also ford is extending the limited warranty (for a one time replacement) of the ABS module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. If your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Jun 16, 2023 · Equipment

THE component system addressed, which is available for inspection, is the propane line routed through a jagged torched hole in the vehicle main frame; location is left-rear frame extension. Pictures are available. IF piping is allowed to remain, the propane line will sustain a propane leak with constant rubbing…

Feb 1, 2022 · Electrical system · fire reported

My box truck caught on fire, fire started at the plug in receptacle that keeps the glow plug warm and spread from there. Luckily my across the street neighbor helped put out the fire temporarily with 2 of his fire extinguisher until the fire truck arrived, otherwise it would have been a major catastrophe.

Nov 27, 2018 · Tires · 23,425 miles

I WAS DRIVING MY RV DOWN THE FREEWAY WHEN THE INSIDE DUAL BLEW OUT ON THE PASSENGER SIDE OF THE VEHICLE. BEFORE THE TIRE BLEW OUT I NOTICED A VIBRATION ON THE PASSENGER SIDE OF THE RV. A FEW MOMENTS LATER THE TIRE BLEW OUT AND THE TREAD CAME OFF COMPLETELY LEAVING ONLY THE SIDE WALLS. I DO NOT REMEMBER RUNNING OVER…

Feb 23, 2018 · Equipment

TL* THE CONTACT OWNS A 2004 FORD E-450. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 17V782000 (EQUIPMENT). THE MANUFACTURER WAS CONTACTED AT [phone removed] APPROXIMATELY TWO MONTHS AGO. THE CONTACT LEFT A VOICEMAIL FOR A CALL BACK, BUT DID NOT RECEIVE A RESPONSE. THE CONTACT FELT THAT A REASONABLE…

Mar 16, 2015 · Electrical system · 119,000 miles

TL* THE CONTACT OWNS A 2004 FORD E-450. THE CONTACT STATED THAT WHILE DRIVING AT 30 MPH, THE VEHICLE STALLED. THE CONTACT WAS UNABLE TO RESTART THE VEHICLE. IN ADDITION, THE VEHICLE FAILED TO START INTERMITTENTLY. THE VEHICLE WAS TAKEN TO A DEALER MULTIPLE TIMES. THE TECHNICIAN DIAGNOSED THAT THE POWER CONTROL MODULE…

E-450 model years compared

YearRecallsComplaintsCrashesFires
2001 21600
2002 21301
2003 41802
2004 52703
2005 63432
2006 112005
2007 111222

Across all years, the 2000 E-450 has the most complaints (41). All Ford E-450 years →

Questions

Does the 2004 Ford E-450 have any recalls?
Yes. NHTSA lists 5 recalls for the 2004 Ford E-450, the most recent reported on October 8, 2008 (Equipment adaptive/mobility). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2004 Ford E-450?
Owners have filed 27 complaints with NHTSA. The most frequently reported area is engine and engine cooling (10 complaints), followed by electrical system (5).
How many 2004 Ford E-450 complaints mention a crash or fire?
0 of 27 complaints report a crash and 3 a fire; 0 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received June 16, 2023.