2025 Ford Explorer recalls and problems

20 recalls and 107 owner complaints on file with NHTSA for the 2025 Ford Explorer.

20
recalls
107
owner complaints
8
complaints mentioning a crash
0
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2025 Ford Explorer recalls

Seats: front assembly, power adjust

NHTSA campaign 26V470000 · reported July 21, 2026 · Ford Motor Company · 76,748 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2025-2027 Explorer and Lincoln Aviator vehicles. An unoccupied driver's seat may recline unintentionally during certain scenarios, such as remote unlock or remote start.
The risk
Unexpected movement of the driver’s seat back may trap a second-row occupant, increasing the risk of injury.
The fix
Dealers will disable the driver seat module (DSM) feature until parts are available. Once available, the motor will be replaced. Repairs will be performed free of charge. Owner notification letters were mailed September 3, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S53.

Seats: mid/rear assembly

NHTSA campaign 26V451000 · reported July 14, 2026 · Ford Motor Company · 387,911 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2020-2027 Aviator and 2020-2026 Explorer vehicles. The switch for the easy-entry second-row outer seats may bind or stick, resulting in the seats unlatching, tipping, or sliding unexpectedly.
The risk
A seat that moves unexpectedly may not properly restrain an occupant during a crash, increasing the risk of injury.
The fix
Dealers will inspect and replace the bezel around the switch as necessary, free of charge. This will be a phased campaign, with the remedy becoming available in different phases based on model and model years. Interim letters explaining the safety risk were mailed August 19, 2026. Additional letters will be sent once the remedy is available, anticipated in January 2027. Lincoln Aviator owner notification letters were mailed August 21, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S52. This recall expands Recall 25V393. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on July 16, 2026.

Engine and engine cooling: engine, hard parts internal/mechanical

NHTSA campaign 26V343000 · reported May 27, 2026 · Ford Motor Company · 1,536 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2025-2026 Explorer, Ranger, and Bronco vehicles. The engine may fail, which can result in a loss of drive power.
The risk
A sudden loss of drive power can increase the risk of a crash.
The fix
Dealers will replace the engine long block, free of charge. Owner notification letters were mailed October 23, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S35. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on May 28, 2026.

Electrical system: ADAS · Back over prevention: software

NHTSA campaign 26V165000 · reported March 18, 2026 · Ford Motor Company · 254,640 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2022-2025 Lincoln Navigator, 2024-2025 Lincoln Nautilus, 2025 Lincoln Aviator and Explorer vehicles. The Image Processing Module A (IPMA) may experience multiple unexpected resets, resulting in loss of the rearview camera image and advanced driver assistance (ADAS) features, including pre-collision assist, lane-keeping assist, and blind-spot monitoring.
The risk
Loss of the rearview camera image and certain driver assistance features, can reduce the driver’s ability to detect hazards, increasing the risk of a crash.
The fix
The Image Processing Module A software will be updated by a dealer, or through an over-the-air (OTA) update, free of charge. This is a Phased campaign. Phase 1 will include 2025 Aviator, 2025 Explorer, 2025 Nautilus notified owners on 4/13/2026. Phase 2 will include 2025 Navigator will notify owners on or about 4/20/2026. Phase 3 will include 2022-2024 Navigator will notify owners on or about 6/8/2026. Phase 4 will include 2024 Nautilus will notify owners on or about 6/22/2026. Owner notification letters were mailed April 13, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S21. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning March 25, 2026.

Seat belts

NHTSA campaign 26V159000 · reported March 17, 2026 · Ford Motor Company · 561 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2020-2026 Explorer and Lincoln Aviator vehicles. The seat belt anchor bolts at the second-row outer seating positions may be improperly secured.
The risk
A loose seat belt buckle may not properly restrain an occupant during a crash, increasing the risk of injury.
The fix
Dealers will inspect the second-row outer seat belt lower anchor bolts and replace or repair them as necessary, free of charge. Owner notification letters were mailed March 30, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26C18. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on March 19, 2026.

Exterior lighting: headlights

NHTSA campaign 26V121000 · reported March 3, 2026 · Ford Motor Company · 35,772 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2025-2026 Explorer vehicles. The Dynamic Bending Light (DBL) system software may cause the passenger-side headlight to turn in the wrong direction when driving through curves in the road. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, " Lamps, Reflective Devices, and Associated Equipment."
The risk
A headlight that turns incorrectly can result in increased glare to other road users, increasing the risk of a crash.
The fix
The headlight control module software will be updated by a dealer, or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed March 23, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26C12. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on March 5, 2026.

Engine and engine cooling: exhaust system, emission control, gas recirculation valve (egr valve)

NHTSA campaign 26V122000 · reported March 3, 2026 · Ford Motor Company · 47,804 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2025 Ranger, Lincoln Nautilus, Mustang, Maverick, Explorer, Escape, Lincoln Corsair, Bronco Sport, and Bronco vehicles. The exhaust gas recirculation (EGR) valve may fail, resulting in an unexpected loss of drive power.
The risk
An unexpected loss of drive power increases the risk of a crash.
The fix
Dealers will replace the EGR valves, free of charge. Owner notification letters were mailed July 31, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S10. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on March 4, 2026.

Visibility: windshield

NHTSA campaign 25V730000 · reported October 24, 2025 · Ford Motor Company · 56,841 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2025-2026 Lincoln Corsair, Lincoln Aviator, and Explorer vehicles. The windshield glass may have visible air bubbles, which can obscure the driver's visibility. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 205, "Glazing Materials."
The risk
Reduced visibility while driving can increase the risk of a crash.
The fix
Dealers will inspect and replace the windshield as necessary, free of charge. Owner notification letters were mailed November 6, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25C60. Vehicle Identification Numbers (VINs) involved in this recall become searchable on NHTSA.gov beginning October 27, 2025.

Trailer hitches

NHTSA campaign 25V687000 · reported October 10, 2025 · Ford Motor Company · 1,412 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2024-2026 Explorer and 2024-2026 Lincoln Aviator vehicles. The trailer hitch assembly bolts may be loose.
The risk
While towing a trailer, loose trailer hitch bolts can cause a loss of vehicle handling and control, or cause the trailer to detach. Either of these conditions can increase the risk of a crash.
The fix
Dealers will inspect and tighten the trailer hitch bolts, or replace them as necessary, free of charge. Owner notification letters were mailed October 29, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25SA3. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on October 15, 2025.

Exterior lighting: tail lights

NHTSA campaign 25V543000 · reported August 22, 2025 · Ford Motor Company · 213,121 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2025 Explorer and Aviator vehicles. When towing a trailer, the tail lights on the trailer may fail to illuminate due to an improperly manufactured body control module. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, " Lamps, Reflective Devices, and Associated Equipment."
The risk
Trailer tail lights that do not illuminate as intended can reduce visibility to other drivers, increasing the risk of a crash.
The fix
Dealers will replace the body control module C on vehicles with less than 9,000 miles. For vehicles over 9,000 miles, dealers will perform a functional check on the body control module C and replace it as necessary. Repairs will be performed free of charge. Aviator 2025 owner notification letters were mailed October 13, 2025. Explorer 2025 owner letters were mailed November 25, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25C42.

Engine and engine cooling: engine, hard parts internal/mechanical

NHTSA campaign 25V344000 · reported June 13, 2025 · Ford Motor Company · 156 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2025 Transit, F-150, and Explorer vehicles. The connecting rod and rod bearing components may have manufacturing defects that can lead to engine damage and engine failure.
The risk
A damaged engine can result in engine failure and a stall, increasing the risk of a crash.
The fix
Dealers will inspect the connecting rods and replace the engine long block assembly as necessary, free of charge. Owner notification letters were mailed August 15, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S55.

Seats: mid/rear assembly

NHTSA campaign 25V393000 · reported June 13, 2025 · Ford Motor Company · 304,662 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2020-2025 Aviator, and Explorer vehicles. The switch for the easy-entry second-row outer seats may bind or stick, resulting in the seats unlatching, folding, or sliding unexpectedly while driving.
The risk
A seat that moves unexpectedly may not properly restrain an occupant during a crash, increasing their risk of injury.
The fix
Dealers will inspect the second-row seat switch, and replace the bezel around the switch as necessary, free of charge. Owner notification letters were mailed August 7, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S67.

Service brakes, hydraulic: foundation components, disc, caliper

NHTSA campaign 25V371000 · reported June 3, 2025 · Ford Motor Company · 3 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2025 Explorer vehicles. The bolts securing the front brake caliper may not be tightened properly, which can result in a loss of front brake function and possible wheel damage.
The risk
Loss of brake function and wheel damage can increase the risk of a crash.
The fix
Dealers will inspect and tighten the bolts as necessary. If bolts are missing, the brake caliper and pads will be replaced. Repairs will be performed free of charge. Owner notification letters were mailed June 19, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S60.

Structure: frame and members

NHTSA campaign 25V316000 · reported May 9, 2025 · Ford Motor Company · 206 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2025 Explorer and Aviator vehicles. A mounting bolt for the front subframe may have been tightened improperly.
The risk
A loose subframe bolt may reduce the vehicle's performance in a crash, increasing the risk of injury.
The fix
Dealers will inspect and tighten the subframe bolts as necessary, free of charge. Owners may contact Ford Customer Service at 1-866-436-7332. Owner notification letters were mailed May 21, 2025. Ford's number for this recall is 25S43.

Power train: automatic transmission, control module, software

NHTSA campaign 25V239000 · reported April 11, 2025 · Ford Motor Company · 24,655 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2025 Explorer vehicles. The powertrain control module (PCM) may reset while driving, which can damage the park system or cause an engine stall.
The risk
A damaged park system can result in a vehicle rollaway when the vehicle is placed in park without the parking brake applied. An engine stall while driving can result in a sudden loss of drive power. Either of these scenarios can increase the risk of a crash.
The fix
Dealers will update the powertrain control module software, free of charge. Owner notification letters were mailed June 6, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S35.

Power train: automatic transmission, fluid/lubricant, valves/valve body

NHTSA campaign 25V164000 · reported March 14, 2025 · Ford Motor Company · 269 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2024-2025 F-150, Bronco, 2024 Ranger, 2025 Mustang, Explorer, and Aviator vehicles. The transmission valve body may have been machined incorrectly, which can cause reverse gear failure, or unexpected forward movement in reverse or neutral gear.
The risk
Unexpected vehicle movement increases the risk of a crash.
The fix
Dealers will replace the transmission main control valve body, free of charge. Owner notification letters were mailed April 11, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S19.

Structure: frame and members · Power train: automatic transmission

NHTSA campaign 25V020000 · reported January 17, 2025 · Ford Motor Company · 259 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2025 Ford Explorer and Lincoln Aviator vehicles. The transmission may be improperly secured due to loose cross member bolts.
The risk
An improperly secured transmission can result in a loss of drive power, increasing the risk of a crash.
The fix
Dealers will inspect and replace the transmission cross member bolts as necessary, free of charge. If the cross member bolts are missing, dealers will replace the cross member and install new bolts, free of charge. Owner notification letters were mailed January 29, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S03.

Equipment: other, labels

NHTSA campaign 24V852000 · reported November 8, 2024 · Ford Motor Company · 27,678 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2020-2025 Explorer, Lincoln Aviator, 2020-2024 Escape, Lincoln Corsair, 2018-2024 F-150, Expedition and Lincoln Navigator vehicles. The air bag warning label may be missing from the dashboard. As such, these vehicles fail to comply with the requirement Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
The risk
Without a label that shows the proper restraint usage guidelines, the occupants may have an increased risk of injury in the event of a crash.
The fix
Ford will mail owners the warning labels, free of charge. Owner notification letters were mailed December 19, 2024. Owners may call Ford customer service at 1-866-436-7332. Ford's number for this recall is 24C39.

Back over prevention: software

NHTSA campaign 24V801000 · reported October 25, 2024 · Ford Motor Company · 391 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2025 Explorer and Lincoln Aviator vehicles. The rearview camera image may fail when the vehicle speed reaches 10 MPH or greater. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
The risk
The loss of the rearview camera image while in reverse can reduce the driver's rear visibility, increasing the risk of a crash.
The fix
The accessory protocol interface module (APIM) software will be updated through an over-the-air (OTA) update or by a dealer, free of charge. Owner notification letters were mailed on March 28, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24C34.

Fuel system, gasoline: fuel injection system, injectors

NHTSA campaign 24V634000 · reported August 23, 2024 · Ford Motor Company · 24 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2023 Lincoln Corsair, 2023-2024 Escape, 2024 Mustang, and 2025 Explorer vehicles. The fuel injectors may have been assembled without O-ring support discs, which can result in a fuel leak.
The risk
A fuel leak in the presence of an ignition source increases the risk of a fire.
The fix
Dealers will install new fuel injector O-rings and O-ring support discs, free of charge. Owner notification letters were mailed on October 7, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S54.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Oct 21, 2026 · Exterior lighting

I own a 2025 Ford Explorer Active, purchased new in April 2025. In approximately early October 2026, I noticed a significant and unexplained brightness difference between the rear taillights. The driver’s-side taillight is noticeably brighter than the passenger-side taillight when the exterior lights are illuminated…

Oct 20, 2026 · Service brakes

On October 19, 2026, I experienced a serious braking malfunction while driving my 2025 Ford Explorer ST at highway speed. While my foot was on the accelerator, the vehicle unexpectedly began braking repeatedly without me pressing the brake pedal. The vehicle jerked and pulsated as though the ABS was activating. When I…

Oct 19, 2026 · Unknown or other

OUR FAMILY SAFETY A RISK BECAUSE THE CAR SEAT WAS BURNING, IT WAS SMOKING AND I GOT BURNED.

Oct 15, 2026 · Service brakes

I was driving at approximately 5mph when my car suddenly slammed on breaks. The pre collision warning popped up. There was no obstical in site. Happened approximately 30 mins ago. Had immediate pain in my shoulder, neck and head.

Oct 12, 2026 · Exterior lighting

Faulty led chip in headlight, DRL , high beam & low beams affected EXACTLY like the recalled 2026 models.. ford recommended replacement @ 2,400$ Ford should be forced to extend the recall to all affected models. This is an attempt to mitigate and minimize financial damage for ford motor company and is unacceptable

Explorer model years compared

YearRecallsComplaintsCrashesFires
2022 24271171
2023 1511172
2024 102121
2025 2010780
2026 144230
2027 1000

Across all years, the 2002 Explorer has the most complaints (3,295). All Ford Explorer years →

Questions

Does the 2025 Ford Explorer have any recalls?
Yes. NHTSA lists 20 recalls for the 2025 Ford Explorer, the most recent reported on July 21, 2026 (Seats: front assembly, power adjust). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2025 Ford Explorer?
Owners have filed 107 complaints with NHTSA. The most frequently reported area is electrical system (23 complaints), followed by service brakes (18).
How many 2025 Ford Explorer complaints mention a crash or fire?
8 of 107 complaints report a crash and 0 a fire; 7 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received October 21, 2026.