2023 Ford F-150 Lightning BEV recalls and problems

11 recalls and 113 owner complaints on file with NHTSA for the 2023 Ford F-150 Lightning BEV.

11
recalls
113
owner complaints
8
complaints mentioning a crash
2
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2023 Ford F-150 Lightning BEV recalls

Power train: automatic transmission, internal, park pawl

NHTSA campaign 25V863000 · reported December 12, 2025 · Ford Motor Company · 272,645 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2022-2026 F-150 Lightning BEV, 2024-2026 Mustang Mach-E, and 2025-2026 Maverick vehicles. The integrated park module may fail to lock into the park position when the driver shifts into park. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 114, "Theft Protection and Rollaway Prevention."
The risk
A loss of park function can allow the vehicle to rollaway, increasing the risk of a crash.
The fix
The park module software will be updated over-the-air (OTA) or by a dealer, free of charge. Owner notification letters were mailed February 3, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25C69. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning January 26, 2026.

Exterior lighting

NHTSA campaign 25V731000 · reported October 24, 2025 · Ford Motor Company · 14,843 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2022-2023 F-150 Lightning BEV vehicles previously repaired under recall number 23V418. The rear lightbar may have microcracks in the outer lens that allows moisture to accumulate, which can result in inoperative or flickering reverse lights.
The risk
Inoperative or flickering reverse lights may not alert other driver's that the vehicle is reversing, increasing the risk of injury or crash.
The fix
Dealers will inspect and replace the rear lightbar and fasteners as necessary, free of charge. Owner notification letters were mailed June 3, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25SB6. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on October 29, 2025.

Electronic stability control (ESC)

NHTSA campaign 25V313000 · reported May 9, 2025 · Ford Motor Company · 6 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2022-2023 F-150 Lightning vehicles previously repaired incorrectly under recall number 23V801. The SYNC software may fail to activate the electronic stability control (ESC) system at the beginning of each ignition cycle. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 126, "Electronic Stability Control Systems."
The risk
Failure to reset the ESC to active may result in the driver unknowingly operating the vehicle without electronic stability control, increasing the risk of a crash.
The fix
Dealers will update the Accessory Protocol Interface Module (APIM) software, free of charge. Owner notification letters were mailed June 18, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25C15.

Electrical system: propulsion system, traction battery

NHTSA campaign 25V272000 · reported April 23, 2025 · Ford Motor Company · 3 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2023 F-150 Lightning vehicles. The fasteners that secure the junction box bus bars inside the high-voltage battery pack may not have been tightened securely, which can cause electrical arcing at the busbars.
The risk
Electrical arcing increases the risk of a fire. In addition, a loss of drive power may occur, which can increase the risk of a crash.
The fix
Dealers will inspect and repair the busbar fasteners and replace any damaged components as necessary, free of charge. Owner notification letters were mailed on May 21, 2025. Owners may contact Ford Customer Service at 1-866-436-7332. Ford's number for this recall is 24S11. This recall expands previous recall number 24V-144.

Electrical system: propulsion system, traction battery

NHTSA campaign 25V131000 · reported February 28, 2025 · Ford Motor Company · 950 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2022-2024 F-150 Lightning battery electric vehicles. A manufacturing defect in the high voltage battery cells may result in an internal short circuit.
The risk
A battery short circuit increases the risk of a fire.
The fix
Owners are advised to only charge their vehicles to a maximum of 80% battery capacity until the repair has been completed. Dealers will inspect and replace the high voltage battery array as necessary, free of charge. Owner notification letters were mailed June 27, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S18.

Suspension: front, control arm, upper ball joint

NHTSA campaign 24V949000 · reported December 19, 2024 · Ford Motor Company · 11,922 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2023-2024 F-150 Lightning BEV vehicles. The front upper control arm ball joint nut may not have been tightened properly, allowing the front upper control arm to detach from the knuckle assembly.
The risk
A detached control arm can cause a loss of vehicle steering and control, increasing the risk of a crash.
The fix
Dealers will inspect the upper control arm ball joint nut, and replace the nut and/or knuckle assembly, as necessary, free of charge. Owner notification letters were mailed February 10, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S76.

Electrical system: propulsion system, traction battery

NHTSA campaign 24V144000 · reported February 23, 2024 · Ford Motor Company · 216 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2023 F-150 Lightning vehicles. The fasteners that secure the junction box bus bars inside the high-voltage battery pack may not have been tightened securely, which can cause electrical arcing at the busbars.
The risk
Electrical arcing increases the risk of a fire. In addition, a loss of drive power may occur, which can increase the risk of a crash.
The fix
Dealers will inspect and repair the busbar fasteners and replace any damaged components as necessary, free of charge. Owner notification letters were mailed on May 31, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S11.

Electronic stability control (ESC)

NHTSA campaign 23V801000 · reported November 28, 2023 · Ford Motor Company · 5,118 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2022-2023 F-150 Lightning vehicles. The SYNC software may fail to activate the electronic stability control (ESC) system at the beginning of each ignition cycle. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 126, "Electronic Stability Control Systems."
The risk
Failure to reset the ESC to active may result in the driver unknowingly operating the vehicle without electronic stability control, increasing the risk of a crash.
The fix
The Accessory Protocol Interface Module (APIM) software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed December 21, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23C38.

Visibility: defroster/defogger/hvac system, windshield, electrical heating element

NHTSA campaign 23V688000 · reported October 13, 2023 · Ford Motor Company · 931 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2023 F-150 Lightning pickup trucks. The electronic cabin coolant heater module may be missing a solder joint, which can cause intermittent or no cabin heat and result in an inoperative windshield defrosting and defogging system. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 103, "Windshield Defrosting and Defogging Systems."
The risk
An inoperative windshield defrosting and defogging system may decrease the driver's visibility, increasing the risk of a crash.
The fix
Dealers will replace the electronic cabin coolant heater, free of charge. Owner notification letters were mailed January 3, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23C32.

Exterior lighting

NHTSA campaign 23V418000 · reported June 9, 2023 · Ford Motor Company · 16,375 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2022-2023 F-150 BEV vehicles. The rear lightbar may have microcracks in the outer lens that allows moisture to accumulate, which can result in inoperative or flickering reverse lights.
The risk
Inoperative or flickering reverse lights may not alert other driver's that the vehicle is reversing, increasing the risk of injury or crash.
The fix
Dealers will replace the rear lightbar, free of charge. Owner notification letters were mailed October 9, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S30.

Electrical system: propulsion system, traction battery

NHTSA campaign 23V168000 · reported March 15, 2023 · Ford Motor Company · 18 vehicles potentially affected

The problem
Ford Motor Company (Ford) is recalling certain 2023 F-150 Lightning pickup trucks. The high-voltage battery pack may experience an electrical short-circuit when the battery is fully charged or near fully charged.
The risk
A battery short-circuit increases the risk of a fire.
The fix
Dealers will replace the high-voltage battery pack, free of charge. Owner notification letters were mailed March 31, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S15.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Oct 19, 2026 · Steering

Over the past year, the steering on my 2023 Ford F‑150 Lightning has progressively developed a severe “sticky” or “notchy” condition when turning the wheel to the right. The steering wheel will resist movement and feel like it is caught on a notch. Additional force is required to overcome the bind, and when it…

Oct 7, 2026 · Exterior lighting

2023 Ford F-150 Lightning with 42,220 mi. The rear light bar has formed a crack which will allow moisture intrusion (photo attached). This is the same condition named in recall 25SB6 (NHTSA 25V731) and predecessor 23S30 (NHTSA 23V418): water droplets in the lightbar outer lens, which can cause inoperative or…

Oct 5, 2026 · Visibility/wiper

On 10/5/2026 the front part of the sunroof on my Lightning burst into pieces and fell onto me and all over my cab while I was driving down the road. I had glass pieces and shards all over me and the front of the truck. I've read online that some other have also had issues with the same component. There was no warning…

Sep 29, 2026 · Unknown or other

The vehicle's sunroof shattered spontaneously with a very loud, explosive noise similar to a gunshot. This was not an object strike, no vehicles were nearby or within 300 feet in front and nothing was overhead. The sunroof exploded upward and outward; most glass ended up in bed of the truck. The sunroof shade was…

Sep 23, 2026 · Power train

The high-voltage battery in my Ford F-150 Lightning is exhibiting significant degradation and erratic power availability. The vehicle will no longer charge above approximately 60% state of charge. Upon startup, available power can suddenly drop from 100% to approximately 50%, and the indicated available power…

F-150 Lightning BEV model years compared

YearRecallsComplaintsCrashesFires
2022 99240
2023 1111382
2024 43151
2025 3941
2026 1000

Across all years, the 2023 F-150 Lightning BEV has the most complaints (113). All Ford F-150 Lightning BEV years →

Questions

Does the 2023 Ford F-150 Lightning BEV have any recalls?
Yes. NHTSA lists 11 recalls for the 2023 Ford F-150 Lightning BEV, the most recent reported on December 12, 2025 (Power train: automatic transmission, internal, park pawl). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2023 Ford F-150 Lightning BEV?
Owners have filed 113 complaints with NHTSA. The most frequently reported area is electrical system (61 complaints), followed by exterior lighting (26).
How many 2023 Ford F-150 Lightning BEV complaints mention a crash or fire?
8 of 113 complaints report a crash and 2 a fire; 4 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received October 19, 2026.