2002 Ford F-450 SD recalls and problems

4 recalls and 14 owner complaints on file with NHTSA for the 2002 Ford F-450 SD.

4
recalls
14
owner complaints
0
complaints mentioning a crash
0
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2002 Ford F-450 SD recalls

Exterior lighting: brake lights · Exterior lighting: tail lights

NHTSA campaign 11V352000 · reported July 13, 2011 · FORD MOTOR COMPANY · 26,715 vehicles potentially affected

The problem
Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.
The risk
Non-functioning lights could increase the risk of a crash.
The fix
Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

Vehicle speed control

NHTSA campaign 09V399000 · reported October 13, 2009 · FORD MOTOR COMPANY · 4,500,000 vehicles potentially affected

The problem
Ford is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 f-250 sd through f-550 sd diesel, 1992-2003 e-150 through e-550, 1995-2002 explorer, 1997 and 2002 mercury mountaineer, 1995-1997 and 2001-2003 ranger, and 1994 f53 vehicles equipped with the texas instruments speed control deactivation switch (scds). The scds may leak internally and then overheat, smoke, or burn.
The risk
A vehicle fire could occur with or without the engine running.
The fix
Ford will notify owners that dealers will install a fused wiring harness in line with the scds. On 1999-2003 windstar vehicles with a leaking scds, dealers will also inspect the ABS control module connector and repair as necessary. Repairs will be completed free of charge. The safety recall began on october 27, 2009. Owners may contact ford at 1-888-222-2751.

Engine and engine cooling: engine, diesel

NHTSA campaign 07V553000 · reported December 5, 2007 · FORD MOTOR COMPANY · 1,176,000 vehicles potentially affected

The problem
On certain heavy duty trucks equipped with 7.3l diesel engines, the camshaft position sensor located on the engine of the vehicle may function intermittently, possibly resulting in an engine stall.
The risk
In the event of an engine stall, a crash could result without warning.
The fix
Dealers will inspect the sensor and replace it with an improved camshaft position sensor free of charge. The recall began on december 29, 2007. Owners may contact ford at 1-866-436-7332.

Vehicle speed control

NHTSA campaign 06V286000 · reported August 1, 2006 · FORD MOTOR COMPANY · 1,200,000 vehicles potentially affected

The problem
On certain trucks equipped with speed control, gasoline or natural gas engines, the speed control deactivation switch may overheat.
The risk
Overheating could result in smoke or burn and an underhood fire.
The fix
Dealers will install a fused wiring harness into the speed control system free of charge. The recall began on august 7, 2006. Owners may contact ford at 1-866-436-7332. (note: also see recalls 05v017 and 05v388)

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Jan 26, 2018 · Electrical system · 45,000 miles

TL* THE CONTACT OWNS A 2002 FORD F-450 SD. THE CONTACT STATED THAT THE DRIVER AND PASSENGER SIDE POWER WINDOWS FAILED TO GO UP AND DOWN. ALSO, THE DOME LIGHTING FAILED TO TURN ON AND THERE WAS AN ABNORMAL CLICKING NOISE. THE CONTACT CALLED A LOCAL DEALER (HARRISONBURG FORD, 3155 S MAIN ST, HARRISONBURG, VA 22801) AND…

Mar 7, 2012 · Fuel system, gasoline · 90,000 miles

TL* THE CONTACT OWNS A 2002 FORD F-450 SD. THE CONTACT STATED THAT THE FUEL TANK LINER ERODED AND CAUSED THE VEHICLE TO STALL. THE FAILURE WAS RECURRING. THE CONTACT WAS NOT GIVEN A REASON FOR THE FAILURE, BUT THE CONTACT STATED THAT HE BELIEVED THAT STEEL WAS BEING USED TO MANUFACTURER THE FUEL TANK AND WAS CAUSING…

Feb 15, 2011 · Fuel system, gasoline · 111,000 miles

I'M CURRENTLY IN KENYA VOLUNTEERING AND DON'T HAVE MY OLD BILL OF SALE WITH ME BUT WILL HAPPILY PROVIDE IT UPON MY RETURN TO THE STATES. I COULD GIVE AN OFFICIAL PERSONAL INFORMATION THAT THEY COULD THEN USE TO LOOK UP THE VIN IF THEY WISHED. I WAS DRIVING DOWN THE ROAD WHEN MY TRUCK STARTED RUNNING ROUGH AND LOST ALL…

Feb 25, 2010 · Fuel system, diesel

TL CONTACT OWNS A 2002 FORD F450. THE CONTACT STATED THAT THE MATERIAL IN THE FUEL TANK HAS DETACHED FROM THE INNER STRUCTURE OF THE TANK. THE MATERIAL WAS IN THE FUEL INJECTOR AND CAUSED THE VEHICLE TO STALL AND SHUTS OFF INTERMITTENTLY WHILE DRIVING 65 MPH. THE CONTACT HAS TAKEN THE VEHICLE TO THE DEALER TO REPLACE…

Aug 26, 2009 · Fuel system, diesel · 109,666 miles

I OWN A 2002 FORD F450 THAT I RELY HEAVILY ON IN MY SMALL LAWN MAINTENANCE BUSINESS. WHEN THAT TRUCK DOESN'T RUN, I DON'T EARN ANY MONEY AND IN FACT I AM IN THE RED. I HAVE DISCOVERED THROUGH THE BRIEFEST OF ON-LINE SEARCHES THOUGH THAT I AM ONLY ONE OF THOUSANDS WHO HAVE RUN IN TO THE PROBLEM I'M HAVING NOW. MY TRUCK…

F-450 SD model years compared

YearRecallsComplaintsCrashesFires
2000 54312
2001 72322
2002 41400
2003 51600
2004 23311
2005 44000

Across all years, the 2008 F-450 SD has the most complaints (68). All Ford F-450 SD years →

Questions

Does the 2002 Ford F-450 SD have any recalls?
Yes. NHTSA lists 4 recalls for the 2002 Ford F-450 SD, the most recent reported on July 13, 2011 (Exterior lighting: brake lights, Exterior lighting: tail lights). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2002 Ford F-450 SD?
Owners have filed 14 complaints with NHTSA. The most frequently reported area is fuel system, diesel (3 complaints), followed by engine and engine cooling (2).
How many 2002 Ford F-450 SD complaints mention a crash or fire?
0 of 14 complaints report a crash and 0 a fire; 0 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received January 26, 2018.