2003 Ford F-450 SD recalls and problems

5 recalls and 16 owner complaints on file with NHTSA for the 2003 Ford F-450 SD.

5
recalls
16
owner complaints
0
complaints mentioning a crash
0
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2003 Ford F-450 SD recalls

Exterior lighting: brake lights · Exterior lighting: tail lights

NHTSA campaign 11V352000 · reported July 13, 2011 · FORD MOTOR COMPANY · 26,715 vehicles potentially affected

The problem
Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.
The risk
Non-functioning lights could increase the risk of a crash.
The fix
Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

Vehicle speed control

NHTSA campaign 09V399000 · reported October 13, 2009 · FORD MOTOR COMPANY · 4,500,000 vehicles potentially affected

The problem
Ford is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 f-250 sd through f-550 sd diesel, 1992-2003 e-150 through e-550, 1995-2002 explorer, 1997 and 2002 mercury mountaineer, 1995-1997 and 2001-2003 ranger, and 1994 f53 vehicles equipped with the texas instruments speed control deactivation switch (scds). The scds may leak internally and then overheat, smoke, or burn.
The risk
A vehicle fire could occur with or without the engine running.
The fix
Ford will notify owners that dealers will install a fused wiring harness in line with the scds. On 1999-2003 windstar vehicles with a leaking scds, dealers will also inspect the ABS control module connector and repair as necessary. Repairs will be completed free of charge. The safety recall began on october 27, 2009. Owners may contact ford at 1-888-222-2751.

Engine and engine cooling: engine, diesel

NHTSA campaign 07V553000 · reported December 5, 2007 · FORD MOTOR COMPANY · 1,176,000 vehicles potentially affected

The problem
On certain heavy duty trucks equipped with 7.3l diesel engines, the camshaft position sensor located on the engine of the vehicle may function intermittently, possibly resulting in an engine stall.
The risk
In the event of an engine stall, a crash could result without warning.
The fix
Dealers will inspect the sensor and replace it with an improved camshaft position sensor free of charge. The recall began on december 29, 2007. Owners may contact ford at 1-866-436-7332.

Vehicle speed control

NHTSA campaign 07V078000 · reported March 6, 2007 · FORD MOTOR COMPANY · 155,584 vehicles potentially affected

The problem
On certain trucks equipped with speed control, gasoline or natural gas engines, the speed control deactivation switch may overheat.
The risk
Overheating could result in smoke, burn, or an underhood fire.
The fix
Dealers will install a fused wiring harness into the speed control system free of charge. The recall began on march 12, 2007. Owners may contact ford at 1-800-392-3673. (note: also see recalls 05v017, 05v388, and 06v286)

Electrical system: 12v/24v/48v battery

NHTSA campaign 04V327000 · reported July 7, 2004 · FORD MOTOR COMPANY · 83,687 vehicles potentially affected

The problem
On certain pickup trucks and sport utility vehicles equipped with 6.0l diesel engines, the engine ground stud that attaches the negative battery terminal eyelet to the engine block may be loose.
The risk
If the ground wire is loose, electrical current may flow to the radio suppression strap causing it to heat and potentially melt or ignite adjacent components which could result in a fire.
The fix
Dealers will replace the engine ground stud and the radio suppression strap and adjacent components will be inspected for damage and replaced, if necessary. The recall began on july 23, 2004. Owners should contact ford at 1-800-392-3673.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

May 6, 2013 · Fuel system, diesel · 119,311 miles

THE TRUCK BEGAN TO SHAKE AND LOSE POWER, EVENTUALLY NOT EVEN BEING ABLE TO STAY RUNNING. THE MECHANIC UPON REVIEW FOUND THE TANK LINER HAD DELAMINATED FROM INSIDE FUEL TANK AND HAD PLUGGED UP FUEL SENDER. BOTH NEEDED TO BE REPLACE AT A COST OF $2800, FORD DEALER STATED THERE WAS NOTHING THEY COULD DO.

Jul 20, 2010 · Fuel system, diesel · 5,000 miles

THE EGR, FICM, AND INJECTORS ON THIS VEHICLE HAVE CAUSED TRAFFIC HAZARDS. WE CAN NOT PULL OUT WITHOUT THE ENGINE SPITTING AND SPUTTERING. WE HAVE REPLACE ALL OF THE ABOVE, SOME MORE THAN ONCE. LAST TIME IN TO THE FORD DEALER THEY SUGGESTED THAT WE USE A THINNER OIL TO LUBRICATE THE INJECTORS BETTER. THIS ALSO DOESN'T…

Jun 3, 2010 · Fuel system, diesel · 25,000 miles

TRUCK HAS NO POWER WHEN FIRST STARTING AND THE FRONT END SHIMMIES SOMETHING TERRIBLE. HARD TO CONTROL.

Mar 30, 2010 · Fuel system, diesel · 64,042 miles

THE COATING ON THE INTERIOR OF FORD DIESEL FUEL TANKS CORRODES AND COLLECTS AS SEDIMENT IN THE FUEL SYSTEM. THE SEDIMENT, COLLECTS AT THE BOTTON OF THE FUEL TANK AND IS SUCKED INTO THE FUEL SYSTEM. THE FUEL LINES BECOME FOULED, THE FUEL PUMPS BECOME CLOGGED AND REQUIRE REPLACEMENT. AS THE COATING CONTINUES TO…

Jan 23, 2009 · Fuel system, diesel · 136,000 miles

THE LINING OF THE FUEL TANK HAS BEEN FLAKING OFF INTO MY FUEL LINES, WHICH IS RESTRICTING MY FUEL FILTERS. BECAUSE OF THE LACK OF FUEL, 2 FUEL INJECTORS WENT BAD AND HAD TO BE REPLACED. AND THE TURBO WAS OVER COMPENSATING FOR THE LACK OF POWER, DUE TO FUEL SHORTAGE, SO THE TURBO HAD TO BE REPLACED AS WELL. NOW THAT WE…

F-450 SD model years compared

YearRecallsComplaintsCrashesFires
2000 54312
2001 72322
2002 41400
2003 51600
2004 23311
2005 44000
2006 13520

Across all years, the 2008 F-450 SD has the most complaints (68). All Ford F-450 SD years →

Questions

Does the 2003 Ford F-450 SD have any recalls?
Yes. NHTSA lists 5 recalls for the 2003 Ford F-450 SD, the most recent reported on July 13, 2011 (Exterior lighting: brake lights, Exterior lighting: tail lights). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2003 Ford F-450 SD?
Owners have filed 16 complaints with NHTSA. The most frequently reported area is fuel system, diesel (6 complaints), followed by engine and engine cooling (4).
How many 2003 Ford F-450 SD complaints mention a crash or fire?
0 of 16 complaints report a crash and 0 a fire; 0 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received May 6, 2013.