2002 GMC Envoy XL recalls and problems

3 recalls and 70 owner complaints on file with NHTSA for the 2002 GMC Envoy XL.

3
recalls
70
owner complaints
2
complaints mentioning a crash
3
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2002 GMC Envoy XL recalls

Latches/locks/linkages: doors, latch

NHTSA campaign 05V494000 · reported October 27, 2005 · GENERAL MOTORS CORP. · 98,007 vehicles potentially affected

The problem
Certain sport utility vehicles have a rear side closure latch that may not latch or unlatch due to corrosion caused by road splash, such as water and road salt. These vehicles were originally sold in or currently registered in the following states: connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia.
The risk
If the door is not latched properly and it goes unnoticed, it may open while the vehicle is in motion. If an unbelted occupant fell out of the vehicle, personal injuries could occur.
The fix
Dealers will install a seal along the lower part of the rocker panel to prevent intrusion of corrosive material, and inspect the rear side closure latches. Functional latches will be cleaned and lubricated. Non-functioning latches will be replaced. The recall began on february 24, 2006. Owners may contact chevrolet at 1-800-630-2438, gmc at 1-866-996-9463, or isuzu at 1-800-255-6727.

Exterior lighting: brake lights

NHTSA campaign 04V527000 · reported November 1, 2004 · GENERAL MOTORS CORP. · 871,473 vehicles potentially affected

The problem
On certain sport utility vehicles, vibration and heat may cause the tail lamp/stop lamp bulb to loosen in its socket. If this occurs, the bulb may flicker and eventually become inoperative.
The risk
An inoperative brake lamp will not convey the driver's intention of stopping to drivers in following vehicles, and an inoperative rear turn signal lamp will not convey the driver's intention to turn to drivers in following vehicles. Both of these failures can increase the risk of a crash.
The fix
Dealers will inspect the tail lamp/stop lamp assemblies, and if necessary, replace them. The recall began on november 22, 2004. Owners should contact chevrolet at 1-800-630-2438, oldsmobile at 1-800-630-6537, buick at 1-866-608-8080, or gmc at 1-866-996-9463.

Visibility: windshield wiper/washer

NHTSA campaign 04V046000 · reported February 4, 2004 · GENERAL MOTORS CORP. · 581,394 vehicles potentially affected

The problem
Certain sport utility vehicles have windshield wiper systems that will not turn on, cease operation while in use, fail to turn off/on by themselves (moisture sensitive wiper system), or have continuous windshield washer pump operation because the presence of water within the wiper modules can either cause a short circuit or can lead to the corrosion of components within the module.
The risk
Depending on the occurrence and weather situation, driver visibility could be reduced, which could result in a crash.
The fix
Dealers will cover the windshield wiper module vent hole with a patch. Also, the wiper motor, circuit board, and electrical connector will be inspected to signs of water intrusion and/or corrosion and be replaced as required. The recall began july 6, 2004. Owners should contact chevrolet at 1-800-630-2438; oldsmobile at 1-800-630-6537; or gmc at 1-866-996-9463.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Oct 25, 2017 · Exterior lighting · 168,000 miles

IVE NOTICE MY FRONT HEADLIGHTS HAVE BEEN GETTING WORSE FOR ME TO SEE AT NIGHT. I DON'T SEE WHATS IN FRONT OF ME WHILE DRIVING AT THE LAST MINUTE,ANYTIME AT NIGHT WHILE DRIVING I DON'T SEE TURNS, OBJECTS AND OTHER THINGS TILL THE LAST SECOND. I HAVEN'T HAD A ACCIDENT DUE TO POOR VISIBILITY.I FEEL GMC IS LIABLE FOR THIS…

Apr 5, 2017 · Air bags · 3,000 miles · crash reported

IN AN ACCIDENT ON I75 WHEN FORCED OFF ROAD INTO TREES AHD LARGE TREE DENT IN FRONT FENDER. AIRBAG IN FRONT NEVER DEPLOYED AND DRIVER SIDE AIRBAG HAD HOLES BLOWN IN IT THAT DAMAGED MY LEFT HAND AND ARMREST IMPACT CAUSED KIDNEY TO RUPTURE AND BLEED.

Nov 23, 2016 · Tires · 160,000 miles

TIRES ARE DRY ROTTING AT 30,000 MILES

Aug 30, 2016 · Fuel/propulsion system · 200,000 miles

VEHICLE HAS A INLET FUEL LEAK, A KNOWN ISSUE ON THE GMC ENVOY XL 4X4, BUT HAS PUT A 150,000 MILE CAP ON THE RECALL WHICH I FIND NEGLIGENT AS THE ISSUE STILL EXIST REGARDLESS OF MILEAGE, JUST SEEMS LIKE A WAY TO WORM OUT OF RESPONSIBILITY.

Aug 5, 2016 · Electronic stability control (ESC)

WHEN DRIVING THE VEHICLE ALL DASH LIGHTS AND GAUGES JUST STOP WORKING. THEY WILL COME BACK ON BUT THIS IS A SAFETY CONCERN WHILE DRIVING ON THE HIGHWAY. ALSO MY HEADLIGHTS GO ON AND OFF I HAVE CHANGED OUT THE BULBS THINKING THAT WAS THE ISSUE AND NO ITS NOT. ON MY WAY TO WORK THIS MORNING AT 530AM THEY STOPPED AND…

Envoy XL model years compared

YearRecallsComplaintsCrashesFires
2002 37023
2003 3228113
2004 118766

Across all years, the 2003 Envoy XL has the most complaints (228). All GMC Envoy XL years →

Questions

Does the 2002 GMC Envoy XL have any recalls?
Yes. NHTSA lists 3 recalls for the 2002 GMC Envoy XL, the most recent reported on October 27, 2005 (Latches/locks/linkages: doors, latch). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2002 GMC Envoy XL?
Owners have filed 70 complaints with NHTSA. The most frequently reported area is electrical system (13 complaints), followed by fuel system, gasoline (13).
How many 2002 GMC Envoy XL complaints mention a crash or fire?
2 of 70 complaints report a crash and 3 a fire; 1 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received October 25, 2017.