2004 GMC Envoy XL recalls and problems

1 recall and 187 owner complaints on file with NHTSA for the 2004 GMC Envoy XL.

1
recalls
187
owner complaints
6
complaints mentioning a crash
6
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2004 GMC Envoy XL recalls

Exterior lighting: brake lights

NHTSA campaign 04V527000 · reported November 1, 2004 · GENERAL MOTORS CORP. · 871,473 vehicles potentially affected

The problem
On certain sport utility vehicles, vibration and heat may cause the tail lamp/stop lamp bulb to loosen in its socket. If this occurs, the bulb may flicker and eventually become inoperative.
The risk
An inoperative brake lamp will not convey the driver's intention of stopping to drivers in following vehicles, and an inoperative rear turn signal lamp will not convey the driver's intention to turn to drivers in following vehicles. Both of these failures can increase the risk of a crash.
The fix
Dealers will inspect the tail lamp/stop lamp assemblies, and if necessary, replace them. The recall began on november 22, 2004. Owners should contact chevrolet at 1-800-630-2438, oldsmobile at 1-800-630-6537, buick at 1-866-608-8080, or gmc at 1-866-996-9463.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Apr 14, 2023 · Engine

The contact owns a 2004 GMC Envoy XL. The contact stated while driving approximately 45 MPH, the accelerator pedal was depressed, and the vehicle stalled. Additionally, the vehicle failed to restart, with several unknown warning lights illuminated. The vehicle was towed to the residence. The vehicle was not diagnosed…

Aug 8, 2019 · Power train

I WAS DRIVING BACK HOME, PULLED IN MY DRIVEWAY, PUT THE VEHICLE IN PARK AND WHEN I RELEASED THE BRAKE PEDAL THE VEHICLE JUMPED AND TOOK OFF IN REVERSE. I MISSED HITTING MY WIFE BY INCHES. I STOPPED AND RESTARTED THE VEHICLE. IT WOULD NOT START. I TRIED TO PUSH THE BUTTON ON THE SHIFTER.I INTERNET SEARCHED IT WAS SAID…

Dec 29, 2018 · Electrical system · 145,000 miles

DRIVING AT A LOW SPEED DOWN HILL ON A CITY STREET, WITH THE CAR IN THE DRIVE POSITION, THE CAR STALLED. THIS HAPPENED AGAIN DRIVING ON A FLAT SERVICE OF A PARKING LOT OF A SHOPPING CENTER. AGAIN, WITH THE CAR IN THE DRIVE POSITION GOING AT A LOW SPEED THE CAR STALLED.

Oct 4, 2018 · Air bags · 85,000 miles · crash reported

FOUR VEHICLE ACCIDENT, #THREE VEHICLE IN LINE FROM THE FRONT. TRAVELING AT POSTED SPEED LIMIT OF 60MPH. SUDDEN HARD BRAKING, HIT IN THE FRONT & REAR OF THE VEHICLE, VEHICLE WAS CONSIDERED A TOTAL RIGHT OFF. NO AIR BAG DEPLOYMENT ON DRIVER OR PASSENGER IN FRONT SEAT! RUSH HOUR TRAFFIC ON FOUR LANE ST. HWY., DFW, TX…

Aug 6, 2018 · Power train · 140,395 miles

TL* THE CONTACT OWNS A 2004 GMC ENVOY XL. WHILE DRIVING APPROXIMATELY 60 MPH, THE VEHICLE INADVERTENTLY DECELERATED. THE CONTACT STOPPED AT A FUEL STATION AND PROCEEDED TO CHECK ALL THE FLUID LEVELS. THE CONTACT CONTINUED TO DRIVE AND THE CHECK ENGINE WARNING INDICATOR ILLUMINATED. THE CONTACT COULD ONLY OPERATE THE…

Envoy XL model years compared

YearRecallsComplaintsCrashesFires
2002 37023
2003 3228113
2004 118766
2006 510932

Across all years, the 2003 Envoy XL has the most complaints (228). All GMC Envoy XL years →

Questions

Does the 2004 GMC Envoy XL have any recalls?
Yes. NHTSA lists 1 recall for the 2004 GMC Envoy XL, the most recent reported on November 1, 2004 (Exterior lighting: brake lights). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2004 GMC Envoy XL?
Owners have filed 187 complaints with NHTSA. The most frequently reported area is electrical system (81 complaints), followed by fuel system, gasoline (20).
How many 2004 GMC Envoy XL complaints mention a crash or fire?
6 of 187 complaints report a crash and 6 a fire; 8 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received April 14, 2023.