2005 Toyota Highlander recalls and problems

6 recalls and 224 owner complaints on file with NHTSA for the 2005 Toyota Highlander.

6
recalls
224
owner complaints
35
complaints mentioning a crash
4
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2005 Toyota Highlander recalls

Seats: front assembly, seat heater/cooler

NHTSA campaign 16V396000 · reported June 2, 2016 · Southeast Toyota Distributors, LLC · 7,749 vehicles potentially affected

The problem
Southeast Toyota Distributors, LLC (SET) is recalling certain 2005-2011 4Runner, Highlander, Sequoia, and Sienna, 2005-2010 Avalon and Tundra, 2006-2008 Camry Solara, 2006-2010 Highlander hybrid, 2006-2011 Rav4 and Tacoma, 2007-2010 FJ Cruiser, 2007-2011 Camry hybrid, 2009-2010 Venza, 2010-2012 Prius, 1988-1990 and 2005-2010 Camry, and 1989 and 2009-2010 Corolla vehicles equipped with aftermarket accessory seat heaters with a copper strand heating element. The electrical wiring in the seat heaters may be damaged when the seat cushion is compressed.
The risk
If damaged, the copper strand heating element may short circuit, increasing the risk of a fire.
The fix
SET will notify owners, and dealers will disconnect the seat heaters, free of charge, and refund the purchase price of the seat heater accessory. The recall began on July 14, 2016. Owners may contact SET customer service at 1-866-405-4226. SET number for this recall is SET16B.

Engine and engine cooling

NHTSA campaign 11V539000 · reported November 9, 2011 · Toyota Motor Engineering & Manufacturing · 420,326 vehicles potentially affected

The problem
Toyota is recalling certain model year 2004 avalon vehicles; 2004 and 2005 camry, camry solara, highlander, and sienna vehicles, 2006 highlander hybrid; 2004 and 2005 lexus es330 and rx330; and 2006 lexus rx400h vehicles manufactured from june 1, 2004 through march 31, 2005, equipped with the 1mz-fe or 3mz-fe engine. The amount of adhesive agent applied between the outer ring and the torsional rubber damper (inner ring) in the crankshaft pulley may be inadequate. If the adhesive is insufficient, there is a possibility that the outer ring may become misaligned and it may not properly rotate with the inner ring, causing noise and/or illumination of the battery discharge indicator light.
The risk
In some cases, the belt for the power steering pump may become detached from the pulley which could result in a loss of power steering and a sudden increase in steering effort, increasing the risk of a crash.
The fix
Toyota will notify owners, and dealers will check the crankshaft pulley to identify whether it was produced by the u.s. Supplier. If so, the dealer will replace the pulley with a new one at no charge. The safety recall is expected to begin during early january 2012. Owners may contact toyota at 1-800-331-4331.

Vehicle speed control: accelerator pedal

NHTSA campaign 11V112000 · reported February 24, 2011 · TOYOTA MOTOR NORTH AMERICA, INC. · 769,379 vehicles potentially affected

The problem
Toyota is recalling certain model year 2004-2006 highlander, highlander hybrid, and model year 2004-2007 lexus rx330, rx350, and rx400h vehicles. If the forward retention clip used to secure the floor carpet cover, which is located in front of the center console, is not installed properly the cover may lean toward the accelerator pedal and interfere with the accelerator pedal arm.
The risk
If this occurs, the accelerator pedal may temporarily become stuck in a partially depressed position rather than return to the idle position. A stuck accelerator pedal may result in unintended and sustained vehicle speeds and make it difficult to stop, increasing the risk of a vehicle crash.
The fix
Dealers will replace the floor carpet cover with a newly designed one free or charge. The safety recall is expected to begin during march 2011. Owners may contact toyota at 1-800-331-4331.

Service brakes, hydraulic: foundation components, master cylinder

NHTSA campaign 10V499000 · reported October 21, 2010 · TOYOTA MOTOR NORTH AMERICA, INC. · 728,544 vehicles potentially affected

The problem
Toyota is recalling certain model year 2005-2006 avalon, model year 2004-2006 highlander, model year 2004-2006 lexus rx, and model year 2006 lexus gs and is vehicles. Brake fluid containing polymers is used that acts as lubricants for certain brake system components. If replacement brake fluid is used that does not contain such polymers, or that contains only small amounts, a part of the rubber seal located at the rear of the brake master cylinder may become dry, and the seal may curl during movement of the piston. If this occurs, a small amount of brake fluid could slowly leak from the seal into the brake booster.
The risk
A leak of brake fluid could lead to a change in brake pedal feel and overtime a degradation in braking performance increasing the risk of a crash.
The fix
Dealers will replace the seal with a newly designed one. This service will be performed free of charge. The safety recall began on november 15, 2010. Owners may contact toyota at 1-800-331-4331 and lexus at 1-800-255-3987.

Equipment: other, labels

NHTSA campaign 10V035000 · reported February 3, 2010 · GULF STATES TOYOTA, INC. · 271,417 vehicles potentially affected

The problem
Gulf states toyota is recalling certain model year 2005-2010 vehicles for failing to comply with the requirements of federal motor vehicle safety standard no. 110, "tire selection and rims." these vehicles were sold between september 1, 2005 and june 2, 2008 without the requisite load carrying capacity modification labels.
The risk
This does not meet the standard requirements.
The fix
Dealers will mail to consumers the corrected label or the customer will have the option for dealers to install the label free of charge. Dealers will also correct the owner's manual. The safety recall began on may 27, 2010. Owners may contact gulf states toyota at 713-580-3300.

Vehicle speed control: accelerator pedal

NHTSA campaign 06V253000 · reported July 13, 2006 · TOYOTA MOTOR NORTH AMERICA, INC. · 367,594 vehicles potentially affected

The problem
On certain sport utility and hybrid vehicles, the two retaining clips for the driver's side forward center console can become loose. If both clips separate from the floor carpet cover, the cover may lean toward the accelerator pedal, causing interference with the accelerator pedal rod.
The risk
This condition may interfere with the accelerator pedal returning to the idle position increasing the risk of a crash.
The fix
Dealers will replace the two floor carpet cover retaining clips free of charge. The recall began on july 24, 2006, and should be completed by early september 2006. Owners may contact toyota at 1-800-331-4331 or lexus at 1-800-255-3987.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Feb 8, 2026 · Engine

My 2025 Acura MDX (under 10,000 miles) has failed to restart after the automatic idle stop engaged at stoplights and drive-thru lines at least 7 separate times. When I release the brake, the engine often remains off and the vehicle will not move, leaving me stopped in traffic. I have not yet required a jump start, but…

Nov 12, 2025 · Electrical system · 254,000 miles

Odometer Fraud. The contact purchased a 2005 Toyota Highlander. The contact discovered that there was a mileage discrepancy after the purchase of the vehicle. The vehicle was a private sale. At the time of the purchase, the mileage was 123,000. It was later discovered upon checking Carfax that the mileage was 254,000.

Sep 18, 2025 · Electrical system

All at once the windows, moon roof, blinkers, reverse lights, running lights and brake lights stopped working - also the automatic headlight function stopped working and we must turn on and off the headlights or risk draining the battery. It's interesting to note that the flashers work, but the blinkers do not. The…

Aug 11, 2025 · Structure · 150,000 miles

The contact owns a 2005 Toyota Highlander. The contact stated that while the vehicle was on a lift at the independent mechanic, it was discovered that the rear subframe was rusted. The contact was informed that the subframe needed to be replaced. No warning lights were illuminated. The vehicle was not repaired. The…

Dec 23, 2024 · Seats

Passager seat burnt up from the heated seats

Highlander model years compared

YearRecallsComplaintsCrashesFires
2002 2301246
2003 2258331
2004 5286323
2005 6224354
2006 7278294
2007 4124111
2008 114054414

Across all years, the 2021 Highlander has the most complaints (533). All Toyota Highlander years →

Questions

Does the 2005 Toyota Highlander have any recalls?
Yes. NHTSA lists 6 recalls for the 2005 Toyota Highlander, the most recent reported on June 2, 2016 (Seats: front assembly, seat heater/cooler). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2005 Toyota Highlander?
Owners have filed 224 complaints with NHTSA. The most frequently reported area is power train (51 complaints), followed by vehicle speed control (39).
How many 2005 Toyota Highlander complaints mention a crash or fire?
35 of 224 complaints report a crash and 4 a fire; 20 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received February 8, 2026.