2004 Toyota RAV4 recalls and problems

2 recalls and 154 owner complaints on file with NHTSA for the 2004 Toyota RAV4.

2
recalls
154
owner complaints
16
complaints mentioning a crash
4
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2004 Toyota RAV4 recalls

Air bags: frontal, passenger side, inflator module · Air bags: frontal, driver side, inflator module

NHTSA campaign 19V741000 · reported October 17, 2019 · Toyota Motor Engineering & Manufacturing · 928,220 vehicles potentially affected

The problem
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2010-2016 4Runner, 2003-2006 Tundra, 2003-2013 Corolla, 2009-2010 Corolla Matrix, 2004-2005 RAV4, 2002-2007 Sequoia, 2011-2013 Sienna, 2008-2012 Scion xB, 2008-2009 Lexus IS-F, 2007-2012 Yaris and Lexus ES350, 2010-2017 Lexus GX460, 2002-2010 Lexus SC430, 2006-2012 Lexus IS250 and IS350 and 2010-2015 Lexus IS250C and IS350C vehicles. These vehicles had their driver or passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
The risk
An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
The fix
Toyota will notify owners. Depending on the vehicle model, dealers will replace the front driver inflator, front passenger airbag inflator, the airbag assembly, or the front passenger airbag sub-assembly and inflator. The recall began November 20, 2019. Owners may contact Toyota customer service at 1-888-270-9371 or Lexus customer service at 1-800-255-3987. Toyota's numbers for this recall are J0A, J0B, and J0C. Lexus' numbers for this recall are JLI, JLJ, and JLK.

Air bags: frontal, driver side, inflator module

NHTSA campaign 15V284000 · reported May 13, 2015 · Toyota Motor Engineering & Manufacturing · 159,700 vehicles potentially affected

The problem
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2004-2005 Toyota RAV4 vehicles manufactured May 13, 2003, to October 25, 2005. The affected vehicles are equipped with a dual-stage driver frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture.
The risk
In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.
The fix
Owners of these vehicles are advised not to drive their vehicles until the recall remedy has been completed. Toyota will notify owners, and dealers will replace the driver's frontal air bag, free of charge. Owners were mailed an interim notice June 17, 2015. The recall began on August 21, 2015. Owners may contact Toyota customer service at 1-800-331-4331.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Jul 31, 2026 · Suspension

Rear suspension control arm assembly (that supports the springs, control arm rods, shocks, as well as the the hub, brakes and wheel ) breaks completely due to rust and corrosion. It is a poor design that you can see this would happen at the weakest and narrowest section of the part. This causes the entire wheel…

Jun 4, 2026 · Service brakes

The inspection sticker mechanic inspected the car and found the rear brake hoses rubbing against the sway bar indicating that there should be a clip somewhere to prevent rubbing. See picture attached. See if a possible safety recall can be done on all Toyota RAV4 vehicles.

Apr 25, 2026 · Power train

I have 2003 registered as 2004.This vehicle that I has Manufactured November 2003 base on the sicker beside driver side door and it's been registered as 2004 .Now the problem that I have is slow moving to first gear suddenly jump to second gear (This is Automatic Trnasmission) I thought it was accelerator pedal issues…

Oct 29, 2024 · Service brakes

I was driving on a highway, there was a red light and I pressed on the brakes. The car kept going forward, the brakes became resistant to any pressure and the car continued to roll forward. There were no warning lights when the car was started or during the incident. I kept trying to brake the car, but the car kept…

Aug 21, 2024 · Power train

10 days ago transmission on 2004 Rav started to act funny. Slow/jerky to engage in lower gears. Check engine lights came on. Checked out by mechanic who said it looked like a transmission problem and should have it looked at by transmission specialist who said it was not safe to drive as is since it could simply die…

RAV4 model years compared

YearRecallsComplaintsCrashesFires
2001 0309182
2002 05273615
2003 0315194
2004 2154164
2005 5141222
2006 11705265
2007 141,0045337

Across all years, the 2007 RAV4 has the most complaints (1,004). All Toyota RAV4 years →

Questions

Does the 2004 Toyota RAV4 have any recalls?
Yes. NHTSA lists 2 recalls for the 2004 Toyota RAV4, the most recent reported on October 17, 2019 (Air bags: frontal, passenger side, inflator module, Air bags: frontal, driver side, inflator module). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2004 Toyota RAV4?
Owners have filed 154 complaints with NHTSA. The most frequently reported area is air bags (47 complaints), followed by power train (23).
How many 2004 Toyota RAV4 complaints mention a crash or fire?
16 of 154 complaints report a crash and 4 a fire; 15 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received July 31, 2026.