CarRecallDB

2006 Volvo S40 recalls and problems

3 recalls and 58 owner complaints on file with NHTSA for the 2006 Volvo S40.

3
recalls
58
owner complaints
1
complaints mentioning a crash
0
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2006 Volvo S40 recalls

Equipment: electrical, navigational system(global positioning system)

NHTSA campaign 10V566000 · reported November 8, 2010 · VOLVO CARS OF N.A. LLC. · 416 vehicles potentially affected

The problem
Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.
The risk
An overheated battery could lead to a fire.
The fix
Volvo advises owners to please stop using the garmin portable gps device immediately, and visit the garmin website to determine if their unit is affected. The unit's battery will be replaced with a new battery and a spacer will be inserted on top of the battery next to the pcb. This service will be performed free of charge. The safety recall began on november 18, 2010. Owners may contact garmin at 866-957-1981 or visit garmin's website at www.garmin.com/nuvibatterypcbrecall.

Fuel system, gasoline: delivery, fuel pump

NHTSA campaign 08V033000 · reported January 28, 2008 · VOLVO CARS OF N.A. LLC. · 23,000 vehicles potentially affected

The problem
On certain vehicles sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia, reoccurring, long-term exposure to certain environmental conditions such as salty-wet conditions, it is possible for the pump electronic module (pem) to become corroded internally. This can cause a faulty signal to the fuel pump, resulting in low or no fuel pressure to the engine.
The risk
If this occurs, the check engine light may illuminate. In some cases, the vehicle may fail to start or may stall, increasing the risk of a crash.
The fix
Dealers will replace the pem and install it in a new location to prevent corrosion. The recall began on february 20, 2008. Owners may contact volvo at 1-800-458-1552.

Fuel system, gasoline

NHTSA campaign 06V137000 · reported April 24, 2006 · VOLVO CARS OF N.A. LLC. · 16,175 vehicles potentially affected

The problem
On certain passenger vehicles equipped with t5 turbo engines, the polyamide tube in the fuel line is sensitive to the extreme temperatures that may occur in the area where the turbo/exhaust manifold is located.
The risk
This may potentially result in fuel line leakage. Fuel leakage, in the presence of an ignition source, could result in a fire.
The fix
Dealers will change the fuel line material to teflon free of charge. The recall began on june 5, 2006. Owners may contact volvo cars at 1-800-458-1552.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Aug 19, 2022 · Fuel/propulsion system

Check engine light came on and stays in. Vehicle always sputters to start, acceleration is sometimes slow to respond, has stalled out on a rare occasion usual on hills. I’m afraid someday I might be involved in a crash because of a lack of acceleration.

Jun 25, 2022 · Fuel/propulsion system

Check engine light came on and has stayed on. Stalled out in traffic, turned the car off and it restarted and I continued. Happens two more times. Initial start up has a delay in the engine turning over. Gas pedal is slow to respond to acceleration. Verified at a garage with code reader. Suspect faulty wiring…

Dec 8, 2020 · Fuel/propulsion system · 108,000 miles

IN SOME OCCASIONS CAR WON'T START AND WHILE DRIVING THE CAR IT WOULD SHUT OFF UNEXPECTEDLY CAUSING A DANGEROUS SITUATION. I BELIEVE IT'S THE PUMP ELECTRONIC MODULE WHICH IS ALREADY RECALLED IN SOME CARS. ACCORDING TO YOUR RECALL I HAVE THE EXACT SAME SYMPTOMS BUT MY VIN NUMBER IS NOT PART OF THE RECALL.

May 9, 2020 · Electrical system

AFTER A LONG PERIOD OF RAIN, WATER POOLED ON REAR DRIVER AND PASSENGER FLOOR. WINDOWS WOULD NOT FUNCTION, DOOR LOCKS WOULD NOT FUNCTION, TURN SIGNALS DIDN'T WORK. INSTRUMENT PANEL FLASHED WARNINGS OF ENGINE PROBLEMS, BRAKE FAILURE, AIRBAG PROBLEMS. OFTEN LOST ENTIRE PANEL WHILE VEHICLE WAS BEING DRIVEN ON HIGHWAY…

Apr 26, 2020 · Fuel/propulsion system

I WENT OUT TO START MY CAR FOR WORK AND IT WOULD NOT START LIKE IT WAS OUT OF BUT I HAVE A HALF TANK OF GAS IN IT BUT FOR SOME REASON IT SOUNDS LIKE THE FUEL PUMP/MODULE IS NOT WORKING.

S40 model years compared

YearRecallsComplaintsCrashesFires
2003 21801
2004 64851
2005 36920
2006 35810
2007 22541
2008 21650
2009 31003

Across all years, the 2000 S40 has the most complaints (122). All Volvo S40 years →

Questions

Does the 2006 Volvo S40 have any recalls?
Yes. NHTSA lists 3 recalls for the 2006 Volvo S40, the most recent reported on November 8, 2010 (Equipment: electrical, navigational system(global positioning system)). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2006 Volvo S40?
Owners have filed 58 complaints with NHTSA. The most frequently reported area is electrical system (24 complaints), followed by structure (9).
How many 2006 Volvo S40 complaints mention a crash or fire?
1 of 58 complaints report a crash and 0 a fire; 1 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received August 19, 2022.