2005 Volvo S60 recalls and problems

3 recalls and 44 owner complaints on file with NHTSA for the 2005 Volvo S60.

3
recalls
44
owner complaints
0
complaints mentioning a crash
0
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2005 Volvo S60 recalls

Air bags: frontal, driver side, inflator module

NHTSA campaign 21V766000 · reported September 30, 2021 · Volvo Car USA, LLC · 259,383 vehicles potentially affected

The problem
Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
The risk
An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
The fix
Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.

Equipment: electrical, navigational system(global positioning system)

NHTSA campaign 10V566000 · reported November 8, 2010 · VOLVO CARS OF N.A. LLC. · 416 vehicles potentially affected

The problem
Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.
The risk
An overheated battery could lead to a fire.
The fix
Volvo advises owners to please stop using the garmin portable gps device immediately, and visit the garmin website to determine if their unit is affected. The unit's battery will be replaced with a new battery and a spacer will be inserted on top of the battery next to the pcb. This service will be performed free of charge. The safety recall began on november 18, 2010. Owners may contact garmin at 866-957-1981 or visit garmin's website at www.garmin.com/nuvibatterypcbrecall.

Equipment: other, labels

NHTSA campaign 06V375000 · reported October 3, 2006 · VOLVO CARS OF N.A. LLC. · 19,700 vehicles potentially affected

The problem
Certain vehicles fail to conform to the requirements of federal motor vehicle safety standard no. 110, "tire selection and rims." the label denoting the tire and loading pressure information is incorrect.
The risk
A misprinted label would lead to improper vehicle loading specifications or tire inflation which could result in a tire failure, increasing the risk of a crash.
The fix
Dealers will mail the correct labels free of charge. The recall began on december 18, 2006. Owners may contact volvo at 1-800-458-1552.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Nov 9, 2021 · Seats

While I was driving I felt very hot under my buttock than I heard it pop and burst, I pulled over to check, oh my got (OMG) thanks God I'm safe! There was a burn on my car seat!

Aug 17, 2019 · Electronic stability control (ESC) · 130,000 miles

ANGLE/COLLAR GEAR/SLEEVE, HALDEX AWD. HUNDREDS OF THOUSANDS OF AWD VOLVOS HAVE THIS ISSUE YET VOLVO HAS NEVER TAKEN ACTION OR RECALLED PART. THIS IS JUST ONE OF MANY ISSUES THOUSANDS OF VOLVO'S HAVE. BUT THE AWD SYSTEM NON FUNCTIONING DUE TO STRIPPED TEETH CAUSED BY RUST BECAUSE OF INADEQUATE GREASE/LUBE ETC. ON…

Sep 13, 2017 · Seat belts · 63,611 miles

MY SEAT BELT GOT STUCK IN THE FRONT PASSENGER SIDE . NOW I'M GETTING A SERVICE MESSAGE ABOUT THE SRS SERVICE URGENT I DON'T KNOW WHY IT GOT STUCK BUT IT DID I CAN'T GET IT OUT OF SEAT BELT CLIP .

Jul 23, 2016 · Unknown or other · 27,800 miles

APPLIED BRAKE, ENGINE CONTINUED TO ACCELERATE. I HAD TO PUMP THE BRAKE SEVERAL TIMES RAPIDLY BEFORE THE ENGINE DECELERATED. THIS HAS OCCURRED ON SEVERAL OCCASIONS.

May 27, 2016 · Air bags · 215,077 miles

TL* THE CONTACT OWNS A 2005 VOLVO S60. THE CONTACT STATED THAT THE SRS AIR BAG LIGHT REMAINED ILLUMINATED EVER SINCE THE VEHICLE WAS PURCHASED TEN MONTHS AGO. THE DEALER WAS UNABLE TO DIAGNOSE THE CAUSE OF THE FAILURE. THE FAILURE RECURRED AND WAS NOT REMEDIED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE…

S60 model years compared

YearRecallsComplaintsCrashesFires
2002 818643
2003 612011
2004 51981212
2005 34400
2006 33111
2007 22121
2008 21040

Across all years, the 2001 S60 has the most complaints (223). All Volvo S60 years →

Questions

Does the 2005 Volvo S60 have any recalls?
Yes. NHTSA lists 3 recalls for the 2005 Volvo S60, the most recent reported on September 30, 2021 (Air bags: frontal, driver side, inflator module). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2005 Volvo S60?
Owners have filed 44 complaints with NHTSA. The most frequently reported area is engine and engine cooling (7 complaints), followed by electrical system (6).
How many 2005 Volvo S60 complaints mention a crash or fire?
0 of 44 complaints report a crash and 0 a fire; 0 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received November 9, 2021.