2004 Volvo VN recalls and problems

4 recalls and 1 owner complaint on file with NHTSA for the 2004 Volvo VN.

4
recalls
1
owner complaints
0
complaints mentioning a crash
0
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2004 Volvo VN recalls

Seat belts

NHTSA campaign 12V510000 · reported October 18, 2012 · Volvo Trucks North America · 1,496 vehicles potentially affected

The problem
Volvo is recalling certain model year 2002-2013 VHD and VN trucks, manufactured from August 4, 2000, through June 22, 2012, and equipped with bench passenger seats. The seat belt d-ring weld may not be sufficient enough to meet the seat belt pull test. Therefore, these vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard No. 210, "Seat Belt Assembly Anchorages."
The risk
In the event of a crash, an insufficient seat belt weld may prevent the seat belt from properly restraining the occupant. This increases the risk of injury to the seat occupant.
The fix
Volvo Trucks of America will notify owners, and dealers will replace the suspected d-ring, free of change. The safety recall began on May 10, 2013. Owners may contact Volvo at 1-336-393-2000.

Visibility: windshield wiper/washer, motor

NHTSA campaign 04V457000 · reported September 17, 2004 · VOLVO TRUCKS NORTH AMERICA, INC. · 56,154 vehicles potentially affected

The problem
On certain trucks equipped with valeo wiper systems, the wiper motor may be susceptive to salt intrusion that could possibly lead to a condition where the connector overheats to a point where the connector could ignite.
The risk
If this occurs, excessive heat and smoke could result in an under hood fire.
The fix
Dealers will inspect and replace the connector plate on the windshield wiper motor. Phase 2 of the recall began on november 1, 2004. Owners should contact volvo trucks at 1-800-528-6586.

Power train: driveline, driveshaft

NHTSA campaign 04V405000 · reported August 12, 2004 · VOLVO TRUCKS NORTH AMERICA, INC. · 4,032 vehicles potentially affected

The problem
On certain trucks, the bolts that retain the universal joint to the yoke at the transmission may not be tightened correctly.
The risk
This can result in the drive shaft coming loose from the transmission, increasing the risk of a crash.
The fix
Dealers will remove and install removing new bolts, inspect for cross-threaded bolts, and replace the yoke if necessary. The recall began october 1, 2004. Owners should contact volvo trucks at 1-800-528-6586.

Trailer hitches: fifth wheel assembly

NHTSA campaign 04V315000 · reported July 2, 2004 · VOLVO TRUCKS NORTH AMERICA, INC. · 1,374 vehicles potentially affected

The problem
On certain trucks, a malfunction in the solenoid valve may allow air to be released to fifth wheel latch when the park brake is engaged.
The risk
This condition could cause the fifth wheel latch to release inadvertently when the park brake is engaged, creating the potential for loss of the trailer. A crash could occur without prior warning.
The fix
Dealers will add an additional solenoid valve in series with the existing pneumatic circuit for the fifth wheel air release. The recall began on august 9, 2004. Owners should contact volvo at 1-800-528-6586.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Aug 9, 2005 · Electrical system · 5 miles

DT:HISTORY OF ELECTRICAL PROBLEMS SINCE PURCHASE OF SEMI-TRUCK. WHEN DRIVING AT ANY SPEEDS OR EVEN SHIFTING INTO GEAR THE TRUCK STOPS WITHOUT WARNING. WHEN THIS OCCURS THE ENGINE DIES AND LOSES ALL ELECTRICAL POWER. SEVERAL TIMES, THE ENGINE STALLED FOR A SECOND AND THEN QUIT. CONSUMER HAD TO REPLACE BLOWEN OUT 30 AMP…

VN model years compared

YearRecallsComplaintsCrashesFires
2001 2100
2002 5000
2003 4310
2004 4100
2005 2200
2006 4201
2007 3300

All Volvo VN years →

Questions

Does the 2004 Volvo VN have any recalls?
Yes. NHTSA lists 4 recalls for the 2004 Volvo VN, the most recent reported on October 18, 2012 (Seat belts). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2004 Volvo VN?
Owners have filed 1 complaint with NHTSA. The most frequently reported area is electrical system (1 complaints).
How many 2004 Volvo VN complaints mention a crash or fire?
0 of 1 complaints report a crash and 0 a fire; 0 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received August 9, 2005.