2003 Chevrolet Tahoe recalls and problems

4 recalls and 507 owner complaints on file with NHTSA for the 2003 Chevrolet Tahoe.

4
recalls
507
owner complaints
20
complaints mentioning a crash
9
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2003 Chevrolet Tahoe recalls

Seat belts: rear/other

NHTSA campaign 05V163000 · reported April 22, 2005 · GENERAL MOTORS CORP. · 1,359,824 vehicles potentially affected

The problem
On certain crew cab pickup trucks and sport utility vehicles, the 2nd row center occupant seat belt routing may make it difficult to position the lap portion of the safety belt low around the hips of occupants, especially smaller occupants, seated in this position. Appropriate use of a child seat or booster seat, as recommended for small children, does improve the fit condition for this user group. In addition to instructions on proper infant and young child restraint (with child seats or boosters), special verbiage for restraining older child is included in the owner's manual. Also, the suggested seat belt fit/routing for adults, irrespective of seating position, is described in the owner's manual text.
The risk
A lap portion of the seat belt routing that is not low and snug on the hips can allow the lap belt to ride up on an occupant's abdomen instead of fitting low around their hipbones, and therefore, can expose them to more risk of abdominal and internal organ injury.
The fix
Dealers will cut open the guide loop, remove a portion of the loop, and then the remaining two sides should be folded over and secured with a retainer free of charge. The recall began on july 21, 2005. Owners may contact cadillac at 1-866-982-2339, chevrolet at 1-800-630-2438, gmc at 1-866-996-9463, or hummer at 1-800-732-5493.

Service brakes, hydraulic

NHTSA campaign 04V045000 · reported February 4, 2004 · GENERAL MOTORS CORP. · 68,875 vehicles potentially affected

The problem
Certain sport utility vehicles, pickup trucks, and passenger vans fail to comply with the requirements of federal motor vehicle safety standard no. 135, ?passenger car brake systems.? Some of these vehicles were produced with an out-of-specification brake hydro-boost housing relief valve bore.
The risk
Consequently, the valve o-ring seal may fracture. Steering efforts may be slightly increased while braking or parking. Under certain driving conditions, a fractured seal may require a slight increase in the applied brake pedal effort to achieve the same vehicle deceleration rate as prior to the seat fracture.
The fix
Dealers are to replace the hydro-boost relief valve. The recall began on june 18, 2004. Owners should contact cadillac at 1-866-982-2339; chevrolet at 1-800-630-2438; gmc at 1-866-996-9463; or hummer at 1-866-486-6376.

Structure

NHTSA campaign 03V094000 · reported March 7, 2003 · SOUTHERN COMFORT CONVERSIONS · 3,674 vehicles potentially affected

The problem
Certain pickup truck, van, and mini van conversions equipped with southern comfort built running boards that contain certain courtesy lights manufactured by american technology components, INC. These units contain a courtesy light or lights that might overheat when the wire harness is exposed to excessive moisture and road salt.
The risk
This overheating condition can cause the running board to melt or cause a fire.
The fix
Dealers will replace the wiring harness on these running boards. Owner notification began march 7, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact southern comfort at 1-800-745-6096.

Structure: body, door, hinge and attachments

NHTSA campaign 03V037000 · reported February 6, 2003 · GENERAL MOTORS CORP. · 107 vehicles potentially affected

The problem
Certain sport utility vehicles fail to comply with requirements of federal motor vehicle safety standard no. 214, "side impact protection." these vehicles are built with four welds on the rear door upper hinge. On some of these vehicles, one or two of the welds may not be to specification.
The risk
As a result, the door strength may be degraded during a side impact vehicle crash.
The fix
Dealers will inspect the welds on the left rear door upper hinge. If a weld is found out-of-specification, a bolt will be installed to secure the hinge. Owner notification began february 17, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact cadillac at 1-800-458-8006, chevrolet at 1-800-222-1020, or gmc at 1-800-462-8782.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Apr 7, 2023 · Power train

When in drive the car will not go into 3rd gear. It slips from. 2nd and back passes 3rd gear completely and goes into 4th gear and the engine revs up/rpm. The transmition filter/screen has been replaced and all transmission fluids were drained and flushed and replaced with new transmittion fluids. And this did not fix…

Aug 30, 2022 · Electrical system

I bought my 2003 Chevy Tahoe used and as is at a dealership for $10,000. Yes, I've been robbed. The truck is in great LOOKING condition. Has a little bit of superficial dings and a couple dents but overall exterior is great. Interior isn't shabby. Has wear on the driver's seat but not bad. The first thing that…

Jul 8, 2021 · Seats

The cable on the rear passenger seat is broken and can't get seat down to escape in an emergency.

Feb 21, 2021 · Air bags · 148,964 miles

WELL MY AIR BAG LIGHT STAY ON NEVER GOES OVER AND MY DRIVER SEAT BELT DOES NOT EVEN LOCK AT ALL. THEN I KEEP HEAR THIS POPPING NOISE THAT COME FROM HUB AND SHOCKS AND NOTHING ON MY DASH WORKS 1ST IT STARTED OFF BY I COULDNT SEE WHAT GEAR I WAS IN. MY DRIVER SEAT U PUSH THE BUTTON TO GO FORWARD IT MOVES THE SEAT BACK…

Jun 24, 2020 · Electrical system · 63,000 miles · fire reported

WHILE DRIVING THE TAHOE CLOSE TO HOME I STARTED TO SMELL OF BURNING AND I COULD SEE SMOKE COMING UP FROM THE DASH. I PULLED OVER AND BY THEN THE WHOLE CAR WAS FILLED WITH SMOKE AND I COULD SEE FLAMES COMING FROM UNDER THE DASH ON THE PASSENGER SIDE. I TRIED TO PUT OUT THE FLAMES (NOT RECOMMENDED) BUT THE FIRE JUST…

Tahoe model years compared

YearRecallsComplaintsCrashesFires
2000 6281235
2001 5512477
2002 3448428
2003 4507209
2004 2467257
2005 5293914
2006 311444

Across all years, the 2007 Tahoe has the most complaints (1,177). All Chevrolet Tahoe years →

Questions

Does the 2003 Chevrolet Tahoe have any recalls?
Yes. NHTSA lists 4 recalls for the 2003 Chevrolet Tahoe, the most recent reported on April 22, 2005 (Seat belts: rear/other). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2003 Chevrolet Tahoe?
Owners have filed 507 complaints with NHTSA. The most frequently reported area is electrical system (193 complaints), followed by service brakes (84).
How many 2003 Chevrolet Tahoe complaints mention a crash or fire?
20 of 507 complaints report a crash and 9 a fire; 15 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received April 7, 2023.