2004 Ford E-350 recalls and problems

9 recalls and 46 owner complaints on file with NHTSA for the 2004 Ford E-350.

9
recalls
46
owner complaints
1
complaints mentioning a crash
1
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2004 Ford E-350 recalls

Equipment adaptive/mobility

NHTSA campaign 09V100000 · reported March 27, 2009 · VAN CONVERSIONS OF LEHIGH VALLEY INC. · 52 vehicles potentially affected

The problem
Van conversions is recalling 52 my 2004-2007 ford e-150, e-250 e-350 and my 2006 gm savanna 3500 vans built on ford and gm chassis and equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift system accessible for motor vehicles," the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.
The risk
A lift occupant can be injured should the lift begin to stow unintentionally.
The fix
Van conversions is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). Owners may contact ricon at 1-818-267-3000 or van conversions at 610-837-0707.

Equipment adaptive/mobility

NHTSA campaign 09V102000 · reported March 27, 2009 · VAN CONVERSIONS OF LEHIGH VALLEY INC. · 74 vehicles potentially affected

The problem
Van conversions is recalling 74 my 2004-2007 ford e-150, e-250 e-350 and my 2006 gm savanna 3500 vans built on ford and gm chassis and equipped with ricon platform style wheelchair lifts. These vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations in motor vehicles." the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.
The risk
The user of the lift could be injured should the lift move unintentionally.
The fix
Van conversions is working with ricon to correct the wheelchair lifts free of charge (please see 07e095). Owners may contact ricon at 1-818-267-3000 or van conversions at 610-837-0707.

Equipment adaptive/mobility

NHTSA campaign 08V518000 · reported October 6, 2008 · MOBILITY WORKS · 224 vehicles potentially affected

The problem
Mobilityworks is recalling 224 my 2007-2008 ford e150, my 2006-2008 e250, my 2004-2007 e350, my 2006 e450, my 2005-2007 chevrolet 2500, my 2007 chevrolet 1500, and my 2006 dodge 2500 vans equipped with ricon platform style wheelchair lifts. These vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations in motor vehicles." the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.
The risk
The user of the lift could be injured should the lift move unintentionally.
The fix
Mobilityworks is working with ricon to correct the wheelchair lifts free of charge (please see 07e095). Owners may contact ricon at 1-818-267-3000 or mobility works at 1-800-769-8267.

Equipment adaptive/mobility

NHTSA campaign 08V519000 · reported October 6, 2008 · MOBILITY WORKS · 133 vehicles potentially affected

The problem
Mobilityworks is recalling 133 my 2005-2006 ford e250, my 2000, 2004-2006 e350, my 2000, 2005 e450, my 2005-2006 gmc 2500, gmc 3500, and my 2006 dodge 2500 vans equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift systems for motor vehicles." the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.
The risk
A lift occupant can be injured should the lift begin to stow unintentionally.
The fix
Mobilityworks is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). Owners may contact ricon at 1-818-267-3000 or mobilityworks at 1-800-769-8267.

Electrical system: wiring

NHTSA campaign 05V270000 · reported June 10, 2005 · FORD MOTOR COMPANY · 180,104 vehicles potentially affected

The problem
Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.
The risk
Should the engine stall, a vehicle crash could occur.
The fix
Dealers will upgrade the fuel injection control module (ficm) wire harness or replaced, and/or have a new injection control pressure (icp)) sensor connector installed free of charge. The recall began on july 22, 2005. Owners may contact ford at 1-800-392-3673.

Equipment adaptive/mobility

NHTSA campaign 04V589000 · reported December 15, 2004 · ACCUBUILT, INC. · 501 vehicles potentially affected

The problem
On certain vans built on ford e250/e350 chassis and equipped with sure-lok wheelchair securement systems, the sprocket teeth of the retractor assembly is out of alignment.
The risk
In the event of a vehicle crash, the wheelchair may not be adequately secured possibly resulting in injuries to a wheelchair occupant.
The fix
Dealers will inspect and replace the wheelchair securement retractors as necessary. Sure-lok is conducting the owner notification and remedy for this campaign. Owners should contact sure-lock at 1-908-231-1804 or accubuilt at 419-222-1501.

Equipment adaptive/mobility

NHTSA campaign 04V562000 · reported November 26, 2004 · MOBILITY WORKS · 1,660 vehicles potentially affected

The problem
On certain vans equipped with sure-lok wheelchair securement systems, the sprocket teeth of the retractor assembly is out of alignment.
The risk
In the event of a vehicle crash, the wheelchair may not be adequately secured possibly resulting in injuries to a wheelchair occupant.
The fix
Dealers will inspect and replace the wheelchair securement retractors as necessary. Sure-lok will handle the repairs for this campaign. Owners should contact sure-lock at 1-908-231-1804 or mobilityworks at 1-800-769-8267.

Electrical system: wiring

NHTSA campaign 04V444000 · reported September 13, 2004 · FORD MOTOR COMPANY · 214,849 vehicles potentially affected

The problem
On certain vans, a diode in the anti-lock braking system (ABS) module may experience an electrical short.
The risk
The electrical short may cause an ABS malfunction that would illuminate the ABS warning light, or the module may overheat resulting in a burning odor, smoke, and/or fire. This condition may occur while the vehicle is being driven or unattended.
The fix
Dealers will install a new fuse in the ABS circuit and install a heat shield over the ABS module. The recall began on october 15, 2004. Owners should contact ford at 1-800-392-3673. Also ford is extending the limited warranty (for a one time replacement) of the ABS module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. If your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.

Engine and engine cooling

NHTSA campaign 04V445000 · reported September 13, 2004 · FORD MOTOR COMPANY · 253,076 vehicles potentially affected

The problem
On certain vans, the air filter element material process resulted in an air filter paper element that can smolder or burn. This change in filter paper composition combined with the configuration of the air induction system, may allow hot carbon particles to contact the air filter element during certain driving conditions that create hot particles.
The risk
These hot particles may ignite the air filter element with the potential for air induction system damage or underhood fire.
The fix
Dealers will inspect and replace the air filter element. The recall began september 27, 2004. Owners should contact ford at 1-800-392-3673. Also ford is extending the limited warranty (for a one time replacement) of the ABS module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. If your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Aug 21, 2017 · Engine · 65,000 miles

AT 68,450 MILES, SEVERAL ISSUES OCCURRED: 1) OIL PRESSURE SWITCH BLEW OUT OF THE HOUSING, 2) OIL WAS VISIBLE IN COOLANT, 3) OIL WAS LEAKING FROM ENGINE, 4) IDLE VACILLATED UP AND DOWN W/O ANY ACTION ON PART OF THE USER. TOOK VAN TO DEALER, WHO CLAIMED TO HAVE REPAIRED THESE ITEMS. INSPECTION OF THE "REPAIRED VEHICLE"…

Nov 30, 2015 · Electrical system

ALL GAUGES STOP WORKING WHEN IT RAINS BUT STARTS AND RUNS OK. POWER WINDOWS DO NOT WORK WHEN IT RAINS BUT STARTS AND RUNS OK.

Jun 24, 2015 · Air bags · 177,000 miles

TL* THE CONTACT OWNS A 2004 FORD E-350. WHILE DRIVING APPROXIMATELY 25 MPH, THE FRONT AIR BAGS DEPLOYED WITHOUT WARNING. THE CONTACT SUSTAINED BURNS ON BOTH FOREARMS, BUT DID NOT RECEIVE MEDICAL ATTENTION. THERE WAS NO POLICE REPORT FILED. THE VEHICLE WAS NOT TAKEN TO A DEALER OR DIAGNOSED. THE MANUFACTURER WAS NOT…

Feb 2, 2015 · Fuel/propulsion system · 52,000 miles

TL* THE CONTACT OWNS A 2004 FORD E-350. WHILE DRIVING 70 MPH, THE VEHICLE STALLED AND WAS TOWED TO A DEALER. THE TECHNICIAN DIAGNOSED THAT THE FUEL INJECTOR, FUEL TANK, FUEL PUMP, AND THE ENGINE NEEDED TO BE REPLACED. THE TECHNICIAN ALSO STATED THAT THE SILVER COATING IN THE FUEL TANK WAS FROM ONE OF THE DAMAGED…

Oct 21, 2013 · Engine · 83,000 miles · fire reported

TL* THE CONTACT OWNS A 2004 FORD E-350. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 55 MPH, HE NOTICED SMOKE COMING FROM THE EXHAUST PIPE. THE VEHICLE WAS TAKEN TO THE DEALER AND TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS. BOTH TECHNICIANS ADVISED THE CONTACT THAT THE EGR COOLER AND THE HEAD GASKET WOULD HAVE TO…

E-350 model years compared

YearRecallsComplaintsCrashesFires
2001 45203
2002 55321
2003 74644
2004 94611
2005 145522
2006 375372
2007 331821

Across all years, the 2000 E-350 has the most complaints (59). All Ford E-350 years →

Questions

Does the 2004 Ford E-350 have any recalls?
Yes. NHTSA lists 9 recalls for the 2004 Ford E-350, the most recent reported on March 27, 2009 (Equipment adaptive/mobility). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2004 Ford E-350?
Owners have filed 46 complaints with NHTSA. The most frequently reported area is fuel system, diesel (13 complaints), followed by engine and engine cooling (10).
How many 2004 Ford E-350 complaints mention a crash or fire?
1 of 46 complaints report a crash and 1 a fire; 18 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received August 21, 2017.