2003 Volvo VNL recalls and problems

9 recalls and 2 owner complaints on file with NHTSA for the 2003 Volvo VNL.

9
recalls
2
owner complaints
0
complaints mentioning a crash
2
mentioning a fire

Recalls apply to specific production ranges. To see whether a particular car still has an open recall, enter its VIN at nhtsa.gov/recalls. Repairs for safety recalls are free at authorised dealers.

2003 Volvo VNL recalls

Steering: linkages, drag, link, connection

NHTSA campaign 10V282000 · reported June 24, 2010 · VOLVO TRUCKS NORTH AMERICA · 63,788 vehicles potentially affected

The problem
Volvo trucks is recalling certain model year 2001-2006 vnl and vnm trucks manufactured with a trw sealed drag links. Certain factors can exist, which if left untreated may result in a ball socket separation.
The risk
Ball socket separation at the drag link results in complete loss of steering, and therefore can result in a vehicle crash.
The fix
Dealers will inspect and repair the ball socket or the drag link as required if necessary. As parts are limited, volvo trucks mailed an interim owner letter on september 2, 2010. The safety recall began on february 14, 2011. Owners may contact volvo trucks at 1-800-528-6586.

Visibility: windshield wiper/washer, motor

NHTSA campaign 09V173000 · reported May 21, 2009 · VOLVO TRUCKS NORTH AMERICA · 127,764 vehicles potentially affected

The problem
Volvo trucks is recalling 127,764 my 2001-2008 vhd, vnl, vnm, and my 2005-2008 vt trucks. A seal may fail allowing water and contaminants to seep into the windshield wiper motor.
The risk
If this happens a short circuit may occur, which over time could possibly lead to a vehicle fire.
The fix
Volvo will replace the wiper motor free of charge. Since this recall involves a large number of vehicles, volvo will release the recall in stages as parts are received. Priority will be given to the vehicles located in the regions/states that have a corrosive environment. The recall began on september 30, 2009. Owners may contact volvo trucks at 1-800-528-6586.

Electrical system: wiring, fuses and circuit breakers

NHTSA campaign 07V573000 · reported December 14, 2007 · VOLVO TRUCKS NORTH AMERICA · 104,845 vehicles potentially affected

The problem
On certain heavy duty trucks, the circuit protection (I.e. Automatic circuit breakers) used to protect the vehicle lighting system may not provide adequate protection.
The risk
If a short circuit occurs and is left untreated, components and wiring may be subject to overheating which could possibly result in a vehicle fire.
The fix
Dealers will replace the circuit breakers with fuses. The recall began on february 25, 2008. Owners may contact volvo trucks at 1-800-528-6586.

Engine and engine cooling: exhaust system

NHTSA campaign 06V021000 · reported January 26, 2006 · VOLVO TRUCKS NORTH AMERICA, INC. · 33,102 vehicles potentially affected

The problem
On certain trucks equipped with d12d engines, the exhaust gas recirculation (egr) cooler inlet pipes or the pipes that connect the egr valves to the cooler may crack or break.
The risk
If the pipes or the cooler inlet pipes fail and are left untreated, the air cleaner and inner fender may be subject to hot exhaust gases, which could lead to a fire.
The fix
Dealers will inspect and repair the egr cooler pipes as required and install a heat shield free of charge. An interim owner letter was mailed on february 17, 2006, to advise on precautions that the owner can take until parts become available. Owners are being notified starting march 3, 2006, that parts are now available. Owners may contact volvo trucks at 1-800-528-6586.

Wheels

NHTSA campaign 05V498000 · reported November 2, 2005 · VOLVO TRUCKS NORTH AMERICA, INC. · 1,376 vehicles potentially affected

The problem
Certain trucks equipped with front steer axle air suspension may develop a front wheel wobble when the tires become worn.
The risk
If the wobble persists and is left untreated, damage may occur which could impair vehicle control and a crash could occur without prior notice.
The fix
Dealers will repair and replace the front vertical shocks on each side of the front suspension and add a horizontal stabilizer. The recall began on february 20, 2006. Owners may contact volvo trucks at 1-800-528-6586.

Equipment: recreational vehicle/trailer

NHTSA campaign 03V516000 · reported December 10, 2003 · VOLVO TRUCKS NORTH AMERICA, INC. · 6,939 vehicles potentially affected

The problem
On certain heavy-duty trucks, when the bunk is raised into the stored position, an object left on the bunk may inadvertently turn on a bunk lamp.
The risk
This could possibly result in a fire.
The fix
Dealers will install a bunk lamp with a push button on/off switch. Owner notification began on december 24, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact volvo truck at 1-800-528-6586.

Electrical system: wiring

NHTSA campaign 03V260000 · reported July 22, 2003 · VOLVO TRUCKS NORTH AMERICA INC · 422 vehicles potentially affected

The problem
On certain trucks, the wiring harness connected to the chassis mounted electrical inverter may allow water to enter the inverter and cause an electrical short in the inverter.
The risk
This could result in a fire.
The fix
Dealers will replace the wiring harness on these vehicles. Owner notification is expected to begin during august 2003. Owners should contact volvo trucks at 1-800-528-6586.

Trailer hitches: fifth wheel assembly

NHTSA campaign 03V204000 · reported May 30, 2003 · VOLVO TRUCKS NORTH AMERICA INC · 1,275 vehicles potentially affected

The problem
On certain heavy duty trucks equipped with jost international jsk 37u series fifth wheels, a fatigue crack can develop in the bracket pin weld under certain loading conditions.
The risk
If left undetected or corrected it could lead to the separation of the fifth wheel top plate from its mounting structure, possibly resulting in a crash.
The fix
Dealers will replace the bracket pins and repair instructions free of charge. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact jost international at 616-846-7700 or by email to [email protected] or volvo truck at 800-528-6586.

Visibility: glass, side/rear

NHTSA campaign 03V038000 · reported February 6, 2003 · VOLVO TRUCKS NORTH AMERICA INC · 2,435 vehicles potentially affected

The problem
On certain heavy duty class 8 trucks, the sleeper section upper side window glass may de-bond from the window opening slide track mechanism.
The risk
If the window is open and this event occurs, the window glass could separate from the window frame and become a hazard to an oncoming vehicle and/or person.
The fix
Dealers will replace the window. Owner notification began on february 26, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact volvo trucks at 1-800-528-6586.

Most reported problems

Areas named in owner complaints to NHTSA. One complaint can name several areas.

What owners report

Recent complaints filed with NHTSA, shortened. These are unverified accounts from owners, not findings.

Jan 6, 2010 · Engine and engine cooling · 728,000 miles · fire reported

TL CONTACT OWNS A 2003 VOLVO VNL610 TRUCK. THE CONTACT WAS DRIVING APPROXIMATELY BETWEEN 65-70 MPH ON NORMAL ROAD CONDITIONS. THERE WAS A STRONG BURNING ODOR INSIDE OF THE VEHICLE. THE DRIVER PULLED OVER TO THE SIDE OF THE ROAD. A LOUD EXPLOSION CAME FROM THE REAR OF THE VEHICLE. THE REAR SLEEPER AREA AND UNDERNEATH…

Jul 20, 2003 · Electrical system · fire reported

COUTESY LIGHTS TOO SOFT TO ACTIVATE, ALSO TOO HOT TO TOUCH, STARTED PILLOW ON FIRE IN SLEEPER BUNK.

VNL model years compared

YearRecallsComplaintsCrashesFires
2000 41011
2001 8100
2002 7100
2003 9202
2004 6510
2005 6620
2006 7700

All Volvo VNL years →

Questions

Does the 2003 Volvo VNL have any recalls?
Yes. NHTSA lists 9 recalls for the 2003 Volvo VNL, the most recent reported on June 24, 2010 (Steering: linkages, drag, link, connection). Check a specific car by its VIN at nhtsa.gov/recalls.
What are the most common problems with the 2003 Volvo VNL?
Owners have filed 2 complaints with NHTSA. The most frequently reported area is electrical system (1 complaints), followed by engine and engine cooling (1).
How many 2003 Volvo VNL complaints mention a crash or fire?
0 of 2 complaints report a crash and 2 a fire; 0 injuries were reported in total. Complaints are unverified reports from owners.

Source: NHTSA recall and complaint data, updated October 27, 2026. Latest complaint received January 6, 2010.